The invention discloses a high-precision high-strength durable
bevel gear machining process which comprises the following steps: S1, putting raw materials for manufacturing a blank into a 260T forming press, performing
compression molding by using the forming press to obtain a blank piece, and taking out the blank piece for later use; s2, the raw materials for manufacturing the
copper infiltration block are subjected to
compression molding through a molding press; s3, high-temperature
sintering is conducted on the blank piece and the
copper infiltrated block, and a
copper infiltrated blank is sintered in a
nitrogen-based
atmosphere; s4, the copper infiltrated blank obtained in the S3 is soaked in anti-
rust oil, and the outer
diameter, the inner
diameter and the height size are subjected to subsequent finish turning; and S5, the workpiece obtained in the S4 is machined, rough gear
hobbing, deburring and
gear grinding are conducted in sequence, and a final finished product is obtained. The novel
powder metallurgy process is adopted, the efficiency is improved by 40%, the material
utilization rate is 95%, the
energy consumption is reduced by 50%, the density of the obtained product can reach 7.5 g / cm < 3 >, the precision is 0.004 mm, the product can bear large loads without
cracking, the
hardness can reach HRC15-30 without heat treatment, the precision is high, the
noise is low, the strength is high, and durability is achieved, and meanwhile the running
noise can be reduced through the middle clearance shape.