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Intelligent die management system and management method

An intelligent management system and technology of intelligent management, applied in the field of mold intelligent management system and management, can solve the problems of forgetting to implement, high turnover of technicians, predicting mold overhaul time, etc., so as to improve production efficiency, improve use efficiency, and reduce abnormality. rate effect

Inactive Publication Date: 2017-09-01
SHENZHEN ZHEYEHONG IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Stamping equipment requires uninterrupted continuous production. The downtime rate of stamping equipment has always been an important factor restricting the development of stamping parts production. The main reason is that the molds and wearing parts of stamping equipment are not maintained or replaced in time. If maintenance work is done In place can greatly reduce the downtime rate. However, the maintenance work in the stamping production process cannot play its due role due to the high mobility of technicians, busy forgetting to implement, manual recording of maintenance content, and maintenance based on the feeling of the master, resulting in stamping High equipment downtime rate
[0003] At present, most of the counters attached to each mold in China are used to obtain mold information by simply recording the number of mold parts, but this is relatively one-sided, reflecting the management information of a single mold, and does not include the basic information of the mold and the life of the mold. Period, without wireless transmission function, so it is impossible to comprehensively evaluate the mold status, predict the time of mold overhaul, let alone provide a big data management platform

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The mold intelligent management system includes a database, a data acquisition device and a communication system, and the database is connected to the data acquisition device through the communication system; the data acquisition device is a system terminal node and has a wireless data transceiver module for collecting and sending and receiving mold information. Status information; the database is used to store the feature information of the mold and the parts of the mold, and the data collected by the data acquisition device, the feature information includes production date, code, service life; the database includes industrial computer, display, input device and a management terminal running on an industrial computer.

[0028] Preferably, the data acquisition device includes a main control chip and a wireless module connected to the main control chip, a counting module and a clock module, and the wireless module is used to realize the wireless sending and receiving func...

Embodiment 2

[0033] The mold intelligent management method includes the following steps:

[0034] S1: Laser etch the mold code on the mold, etch the part code on the main parts of the mold, install the data acquisition device on the mold, and code the data acquisition device;

[0035] S2 Input the mold code, part code and data collection device code into the database, and bind the data so that the mold code, part code and data collection device code correspond one-to-one;

[0036] S3 enters the name, type, production date, service life, and remaining number of uses of the part into the database, and the entered data is bound to the part code;

[0037] S4 Input the type of mold, the name and / or code of the production workpiece, the date of production, the date of warehousing and the number of times of use into the database, and bind it with the code of the mold;

[0038] When the S5 mold is out of the warehouse, enter the name and / or code of the required production workpiece and the requir...

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PUM

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Abstract

The invention relates to a die management system, particularly to an intelligent die management system and management method. The intelligent die management system comprises a database, a data acquisition device and a communication system. The database is connected to the data acquisition device by the communication system. The data acquisition device serving as a system terminal node is used for collecting and transmitting state information of a die; and the database is used for storing characteristic information of the die and the parts of the die as well as data collected by the data acquisition device. The database consists of an industrial personal computer, a display device, an input device and a management terminal operated at the industrial personal computer. According to the intelligent die management system and management method, the abnormal rate during the production process is reduced and the production efficiency is improved. Statistics of the number of times of usage of the die is carried out and the number of times of usage of the die is tracked in real-time. When a die is selected, a die with the longest service life is selected, so that the usage efficiency of the die can be improved and the product quality can be guaranteed. Meanwhile, the collected practical service life information of the parts of the die is a reference for the die part design.

Description

technical field [0001] The invention relates to a mold management system, in particular to a mold intelligent management system and a management method. Background technique [0002] Stamping equipment requires uninterrupted continuous production. The downtime rate of stamping equipment has always been an important factor restricting the development of stamping parts production. The main reason is that the molds and wearing parts of stamping equipment are not maintained or replaced in time. If maintenance work is done In place can greatly reduce the downtime rate. However, the maintenance work in the stamping production process cannot play its due role due to the high mobility of technicians, busy forgetting to implement, manual recording of maintenance content, and maintenance based on the feeling of the master, resulting in stamping Equipment downtime rates remain high. [0003] At present, most of the counters attached to each mold in China are used to obtain mold inform...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/06G06Q50/04
CPCY02P90/30G06Q10/06315G06Q10/0633G06Q50/04
Inventor 罗红兵郑国维
Owner SHENZHEN ZHEYEHONG IND CO LTD
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