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An automatic straightening method for elevator guide rails based on expert database technology

A technology of elevator guide rails and expert databases, applied in metal processing equipment, metal processing, manufacturing tools, etc., can solve the problems of no standard for manual straightening, impossibility of more accurate straightening, and no standardization of manual straightening. Achieve the effects of improving safety and comfort, meeting quality indicators, and reducing labor costs

Active Publication Date: 2018-09-25
NANJING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The traditional elevator guide rail straightening technology mainly relies on manual hydraulic straightening methods for straightening. Due to the uncertainty of human vision and judgment, the traditional method of straightening cannot be more accurate after the accuracy reaches a certain small range. Straightening
In addition, manual straightening is not standardized, and the pressing distance of the hydraulic cylinder is fixed. As a result, there is no standard for manual straightening, and standardization cannot be achieved, making traditional straightening methods unable to meet the needs of elevator companies.

Method used

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  • An automatic straightening method for elevator guide rails based on expert database technology
  • An automatic straightening method for elevator guide rails based on expert database technology
  • An automatic straightening method for elevator guide rails based on expert database technology

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Embodiment Construction

[0021] A method for automatic straightening of elevator guide rails based on expert library technology, comprising the steps of:

[0022] Step 1: Use the empirical data of successful manual straightening in the early stage to normalize the span and the bending value of the pressure point, determine the span, the bending value of the pressure point and the corresponding downward pressure, and form an expert database; The specific method of normalization processing is as follows: the unified span of the span greater than 1000mm is set to 1000mm, the span between 800mm and 1000mm is normalized to 800mm, and the span between 600mm and 800mm is normalized to 600mm, the span between 0mm and 600mm is normalized to 400mm. The specific method of normalizing the bending value of the pressure point is: in the case of 1000mm span and 800mm span, the bending value greater than or equal to 2mm is uniformly normalized to 2mm, and the bending value greater than or equal to 1.5mm is less than ...

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Abstract

The invention discloses an automatic lift guide rail straightening method based on the expert database technology. The automatic lift guide rail straightening method based on the expert database technology comprises the steps that firstly, manual straightening success experience in the early stage is utilized to constitute an expert database; secondly, straightness information of a guide rail is collected, fitting of a straightness curve is conducted according to the collected data, data analysis is conducted on the fitted curve in a extreme value point traversal method so as to select press points as reference points; thirdly, unqualified points are found according to the guide rail straightness qualification index, and the final press point is determined from the press point reference points; fourthly, after the press point is readjusted and determined, according to the principle of span maximization, the positions of the supporting points are symmetrically determined on the two sides of the press point; and finally, the bending values and the spans of the press point are normalized, according to the normalized bending value and span of the pressing point, the corresponding press amount is found from the expert database through matching and used for straightening of the guide rail, if various indexes of the straightened guide rail meet requirements, all the index data are stored in the database, and otherwise next straightening is conducted. By the adoption of the automatic lift guide rail straightening method based on the expert database technology, the labor cost of production is reduced, and the yield of a production line is improved.

Description

technical field [0001] The invention belongs to the field of automatic detection, in particular to an automatic straightening method for elevator guide rails based on expert database technology. Background technique [0002] With the advancement of high-rise buildings, elevators have gradually become an indispensable means of transportation for people, and their safety and comfort have also become the focus of attention. The entire elevator system is mainly composed of eight parts, including: traction system, guide system, car, door system, weight balance system, electric drive system, electrical control system and safety protection system. The elevator guide rail is an important part of the elevator guidance system. It is the guiding device for the elevator to move up and down. It not only guides the elevator up and down, but also determines the comfort and safety of the elevator. Horizontal shaking and noise will seriously affect the safety and comfort of elevator operati...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D3/10B21C51/00
CPCB21C51/00B21D3/10
Inventor 黄成宋跃磊金威陈嘉蒋璐徐志良
Owner NANJING UNIV OF SCI & TECH
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