ABS (Acrylonitrile Butadiene Styrene)-based nanocomposite for 3D (three-dimensional) printing and preparation method thereof

A nano-composite material and 3D printing technology, applied in the direction of additive processing, etc., can solve the problems of difficult steps of ABS consumables, easy shrinkage and brittleness, and falling off of the heating plate, so as to achieve the best comprehensive dynamic mechanical properties of the interface and avoid agglomeration and impact The effect of strength improvement

Active Publication Date: 2017-09-08
CHENGDU TECHCAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The biggest disadvantage of ABS is that it is easy to shrink and become brittle, and it is also relatively easy to warp. On the other hand, the steps of ABS filament after printing are a bit difficult.
Since this material has the characteristic of shrinking when it is cold, it will partially fall off from the heating plate and hang in the air, causing problems
In addition, if the height of the printed object is very high, sometimes the whole layer will be peeled off
Therefore, ABS materials often cannot be used alone as 3D printing consumables. It is an urgent problem to develop an ABS-based composite material that can eliminate the warpage and brittleness of ABS in the 3D printing process as 3D printing consumables.

Method used

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  • ABS (Acrylonitrile Butadiene Styrene)-based nanocomposite for 3D (three-dimensional) printing and preparation method thereof
  • ABS (Acrylonitrile Butadiene Styrene)-based nanocomposite for 3D (three-dimensional) printing and preparation method thereof
  • ABS (Acrylonitrile Butadiene Styrene)-based nanocomposite for 3D (three-dimensional) printing and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] (1) Weigh 12g of silane coupling agent, 70g of absolute ethanol and 8g of water in parts by weight, mix them evenly to form a solution, then add 10g of nano silicon dioxide to the above solution and soak for 4h at room temperature, filter and rinse dry for later use;

[0037] (2) Dry the above-mentioned modified nano-silica and ABS pellets at 80°C for 8 hours, add them into a high-speed kneader according to a weight ratio of 1:30 and mix them for 8 minutes at a speed of 300r / min, and then use double A screw extruder is used to prepare modified nano-silica masterbatch;

[0038] (3) Weigh 60g of the above-mentioned modified nano-silica masterbatch, ABS 20g, TPU 20g, polyethylene paraffin 0.6g, SMA3g and ZM-1010 0.6g, add it into a high-speed mixer and mix it for 10min at a speed of 500r / min For premixing, put the above premix on a twin-screw granulator with a temperature system of 160 / 220 / 220 / 220 / 220 / 220 / 220 / 210°C (temperature from the barrel to the head) and a twin-screw ...

Embodiment 2

[0041] (1) Weigh 12g of silane coupling agent, 70g of absolute ethanol and 8g of water in parts by weight, mix them evenly to form a solution, then add 12g of nano silicon dioxide to the above solution and soak for 3h at room temperature, filter and rinse dry for later use;

[0042] (2) Dry the above-mentioned modified nano-silica and ABS pellets at 80°C for 8 hours, add them into a high-speed kneader according to a weight ratio of 1:30 and mix them for 9 minutes at a speed of 200r / min, then Prepare modified nano-silica masterbatch by twin-screw extruder;

[0043] (3) Weigh 60g of the above-mentioned modified nano-silica masterbatch, ABS 15g, TPU 25g, polyethylene paraffin 0.6g, SMA3g and ZM-1010 0.6g, add it to a high-speed mixer and mix for 9min at a speed of 600r / min For premixing, put the above premix on a twin-screw granulator with a temperature system of 160 / 220 / 220 / 220 / 220 / 220 / 220 / 210°C (temperature from the barrel to the head) and a twin-screw speed of 60rpm Extrudin...

Embodiment 3

[0046] (1) Weigh 12g of silane coupling agent, 40g of ethanol and 3g of water in parts by weight, mix them evenly to form a solution, then add 12g of nano silicon dioxide to the above solution and soak for 4h at room temperature, rinse and dry after filtering spare

[0047] (2) Dry the above-mentioned modified nano-silica and ABS pellets at 80°C for 8 hours, add them into a high-speed kneader according to a weight ratio of 1:30 and mix them for 9 minutes at a speed of 200r / min, and then use Twin-screw extruder is used to prepare modified nano-silica masterbatch;

[0048] (3) Add 60g of modified nano-silica masterbatch, 15g of ABS, 25g of TPU, 1.2g of polyethylene paraffin, 5g of SMA and 0.6g of ZM-1010 into a high-speed mixer and mix for 7min at a speed of 400r / min Premixing, the above premixture is carried out on a twin-screw granulator with a temperature system of 160 / 220 / 220 / 220 / 220 / 220 / 220 / 210°C (temperature from the barrel to the head) and a twin-screw speed of 60rpm Ex...

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Abstract

The invention discloses an ABS (Acrylonitrile Butadiene Styrene)-based nanocomposite for 3D (Three-dimensional) printing. The nanocomposite is prepared from the following components in parts by weight: 54 to 60 parts of ABS, 4.8 to 9 parts of TPU (Thermoplastic Polyurethane), 4 to 8 parts of modified nanometer silicon dioxide master batch, 0.5 to 0.7 part of plasticizer, 2 to 4 parts of solubilizing agent and 0.5 to 0.7 part of antioxidant. The preparation method comprises three steps: I, performing surface treatment on nanometer silicon dioxide; II, preparing first-grade master batch from the modified nanometer silicon dioxide and ABS particles; III, mixing the first-grade master batch, the ABS, the TPU, the plasticizer, the solubilizing agent and the antioxidant, and adding the mixture into a double-screw extruder for extruding and granulating to obtain the ABS-based nanocomposite. The ABS-based nanocomposite for 3D printing provided by the invention has high impact resistance, high toughness and superior mechanical performance and thermal performance.

Description

technical field [0001] The invention relates to the technical field of functional polymer materials, in particular to an ABS-based nanocomposite material for 3D printing and a preparation method thereof. Background technique [0002] The preparation of high-performance polymer-based composites by blending modification technology has become an important means to improve polymer performance and broaden its application fields. It has important economic and scientific research values ​​and has been valued by the polymer academic and industrial circles. Due to the special structural skeleton and the existence of highly active groups on the surface of nano-silica, it has a good modification effect on polyurethane. In addition, in the research of modifying polyurethane with nanomaterials, silica is a commonly used nanofiller. The strength, toughness and heat resistance of polyurethane resin can be improved through the modification of nano-silica to polyurethane resin, and people h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L55/02C08L75/04C08L23/06C08L35/06C08K9/06C08K3/36C08K5/134C08J3/22B33Y70/00
CPCB33Y70/00C08J3/226C08J2355/02C08J2455/02C08K2201/011C08L55/02C08L2201/08C08L2205/035C08L75/04C08L23/06C08L35/06C08K9/06C08K3/36C08K5/1345
Inventor 廖益均吴晓莉王卫生张小山张碧桃邱士安周建军
Owner CHENGDU TECHCAL UNIV
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