The invention relates to the field of
metal processing, and provides a horizontal
continuous casting production process of a large rotor winding double-hole
copper bar, which remarkably improves the product quality and the production efficiency through innovative design and optimization. The process mainly comprises the steps of
raw material preparation,
smelting, heat preservation, horizontal
continuous casting,
casting blank forming, cold rolling, drawing, aftertreatment, quality inspection and the like. Wherein in the
raw material preparation stage, the material performance is optimized by accurately controlling the proportion of
alloy elements, for example, 0.03%-0.1% of silver, 0.02%-0.05% of
magnesium, 0.03%-0.08% of
zirconium and 0.02%-0.06% of
chromium are added. And the uniformity is ensured by adopting a double-frequency induction technology for
smelting. The innovation of the horizontal
continuous casting link is particularly prominent, the crystallizer body made of high-heat-
conductivity-coefficient
copper alloy is matched with the high-purity isostatic pressing
graphite double-hole mold, and accurate segmented cooling control is achieved. The most characteristic is that the middle cooling structure effectively solves the problem of non-uniform cooling in the solidification process of the double-hole
copper bar by forming a spraying outlet in the rear half section of the mold rod and adopting a high-frequency pulse spraying technology.