A rolling device with continuously variable elliptical cross section and billet making method
A technology of changing ellipse and section, applied in metal rolling, mechanical equipment, engine components, etc., can solve the problems of continuous processability improvement, poor processing continuity, large extrusion tonnage, etc., to improve the forming quality, overcome the forging performance, The effect of refining material grains
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Embodiment 1
[0049] In this example, a preform of a long-axis part is rolled by a group of rollers with continuously variable elliptical cross-sections. The material of the forming prefabricated blank is copper, and the specification is The specifications are prepared as prefabricated.
[0050] First, one end of the blank 1 is pre-processed to have a diameter of 40mm, a length of 20mm and The biting section with a smooth diameter transition, the length of the transition section is 30mm; the billet 1 is heated to 900°C, and then the processed end of the billet 1 is introduced by the introduction roll group 2 and rolled, and the structure of the two rolls in the introduction roll group 2 The same, the diameter is 100mm, and the width is 70mm; the cross-section of the imported roll group 2 roll hole is circular, the diameter is 48mm, and the interface of the roll type is the cross-section passing through the center of the circle and perpendicular to the radial direction of the roll; The...
Embodiment 2
[0055] In this example, a preform of a long-axis part is rolled by a group of rollers with continuously variable elliptical cross-sections. The blank material is copper, and the specification is The specifications are prepared as prefabricated.
[0056] First, one end of the blank 1 is pre-processed into a diameter of 45mm, a length of 20mm and The biting section with a smooth diameter transition, the length of the transition section is 30mm; heat the billet to 450°C, then import the processed end of the billet from the introduction roll group 2 and start rolling. The two rolls in the introduction roll group 2 have the same structure, The diameter is 200mm, and the width is 90mm; the cross-section of the roll hole in the middle forming section of the imported roll group 2 is circular, with a diameter of 56mm, and the interface of the roll shape is a section passing through the center of the circle and perpendicular to the radial direction of the roll; imported into the ro...
Embodiment 3
[0061] In this example, the prefabricated billets of long-axis parts are rolled by rolling groups of continuously variable elliptical cross-section rollers. The billet material is 40Cr steel, and the specification is The specifications are prepared as prefabricated.
[0062] First, one end of the blank is pre-processed into a diameter of 35mm, a length of 30mm and The biting section with a smooth transition in diameter, the length of the transition section is 30mm; heat the billet to 1130°C, then import the processed end of the billet from the introduction roll group 2 and start rolling. The structure of the two rolls in the introduction roll group 2 is the same, The diameter is 100mm, and the width is 60mm; the cross-section of the roll hole in the middle forming section of the imported roll group 2 is circular, with a diameter of 38mm, and the interface of the roll shape is a section passing through the center of the circle and perpendicular to the radial direction of th...
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