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A rolling device with continuously variable elliptical cross section and billet making method

A technology of changing ellipse and section, applied in metal rolling, mechanical equipment, engine components, etc., can solve the problems of continuous processability improvement, poor processing continuity, large extrusion tonnage, etc., to improve the forming quality, overcome the forging performance, The effect of refining material grains

Active Publication Date: 2019-03-12
西安远飞航空技术发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the patent with publication number CN201371172 proposes a variable-channel extrusion die. However, for the processing of shaft parts, this method has certain shortcomings. On the one hand, due to the large extrusion tonnage, this method is difficult to implement. On the other hand, its processing is continuous. Poor sex
In addition, the patent with the publication number CN201711480U discloses a process for improving the forgeability of shaft forgings by twisting the elliptical cross-section, but its continuous processability needs to be further improved

Method used

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  • A rolling device with continuously variable elliptical cross section and billet making method
  • A rolling device with continuously variable elliptical cross section and billet making method
  • A rolling device with continuously variable elliptical cross section and billet making method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] In this example, a preform of a long-axis part is rolled by a group of rollers with continuously variable elliptical cross-sections. The material of the forming prefabricated blank is copper, and the specification is The specifications are prepared as prefabricated.

[0050] First, one end of the blank 1 is pre-processed to have a diameter of 40mm, a length of 20mm and The biting section with a smooth diameter transition, the length of the transition section is 30mm; the billet 1 is heated to 900°C, and then the processed end of the billet 1 is introduced by the introduction roll group 2 and rolled, and the structure of the two rolls in the introduction roll group 2 The same, the diameter is 100mm, and the width is 70mm; the cross-section of the imported roll group 2 roll hole is circular, the diameter is 48mm, and the interface of the roll type is the cross-section passing through the center of the circle and perpendicular to the radial direction of the roll; The...

Embodiment 2

[0055] In this example, a preform of a long-axis part is rolled by a group of rollers with continuously variable elliptical cross-sections. The blank material is copper, and the specification is The specifications are prepared as prefabricated.

[0056] First, one end of the blank 1 is pre-processed into a diameter of 45mm, a length of 20mm and The biting section with a smooth diameter transition, the length of the transition section is 30mm; heat the billet to 450°C, then import the processed end of the billet from the introduction roll group 2 and start rolling. The two rolls in the introduction roll group 2 have the same structure, The diameter is 200mm, and the width is 90mm; the cross-section of the roll hole in the middle forming section of the imported roll group 2 is circular, with a diameter of 56mm, and the interface of the roll shape is a section passing through the center of the circle and perpendicular to the radial direction of the roll; imported into the ro...

Embodiment 3

[0061] In this example, the prefabricated billets of long-axis parts are rolled by rolling groups of continuously variable elliptical cross-section rollers. The billet material is 40Cr steel, and the specification is The specifications are prepared as prefabricated.

[0062] First, one end of the blank is pre-processed into a diameter of 35mm, a length of 30mm and The biting section with a smooth transition in diameter, the length of the transition section is 30mm; heat the billet to 1130°C, then import the processed end of the billet from the introduction roll group 2 and start rolling. The structure of the two rolls in the introduction roll group 2 is the same, The diameter is 100mm, and the width is 60mm; the cross-section of the roll hole in the middle forming section of the imported roll group 2 is circular, with a diameter of 38mm, and the interface of the roll shape is a section passing through the center of the circle and perpendicular to the radial direction of th...

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Abstract

The invention relates to a rolling device adopting roll groups with roll passes having continuous and variable elliptical cross sections and a billet making method utilizing the rolling device. The rolling device comprises a plurality of pairs of roll groups arranged at intervals, wherein each pair of roll group comprises an upper roll and a lower roll; opposite grooves are formed in each of the upper rolls and the corresponding lower roll separately and used for forming a roll pass for billet rolling; the roll groups comprise a guide roll group, a forming roll group, torsion roll groups and shaping roll groups which are coaxially arranged in sequence in the front-back direction; the roll passes of the guide roll group and the shaping roll groups are circular-shaped; the roll pass of the forming roll group is elliptical; the roll passes of the plurality of pairs of torsion roll groups are elliptical; a rotating angle is formed between the elliptical long axes of the roll passes of every two adjacent torsion roll groups from front to back; and the roll pass of the final pair of torsion roll group is parallel to the elliptical long axis of the roll pass of the forming roll group. According to the rolling device adopting the roll groups with the roll passes having continuous and variable elliptical cross sections and the billet making method utilizing the rolling device, the continuous processing of the billet of shaft parts is realized, the plastic deformation of the materials is realized, the equipment loading requirement is reduced, and the whole performance of the billet is improved.

Description

technical field [0001] The invention relates to the field of cold and hot processing of metal materials, in particular to a continuously variable elliptical section rolling device and a billet making method. Background technique [0002] Long-axis parts play a pivotal role in industrial production. For example, in the automotive industry, aerospace, machinery manufacturing and other industries, they undertake important functions in mechanical equipment, mainly used to transmit force and motion in machinery and support other parts. Therefore, its strength requirements are relatively high, but in metallurgy, casting, forging and other processing processes, there are often structural defects such as shrinkage cavities, porosity, inclusions, segregation, and coarse grains inside the material, and fracture cracks first nucleate from these positions and grow. Large, it is easy to cause the failure of shaft parts and affect the use of parts. Therefore, forging technology is used t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21H8/02B21K1/12
CPCB21H8/02B21K1/12
Inventor 袁战伟李付国王瑜王春伟
Owner 西安远飞航空技术发展有限公司