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Single foaming furnace

A foaming furnace and monomer technology, applied in the field of rubber and plastic foaming, can solve the problems of unstable product quality, low production efficiency, uneven foaming, etc., and achieve high heat energy utilization rate, good foaming quality, and foaming uniform effect

Pending Publication Date: 2017-12-29
HEBEI HUAMEI CHEM & BUILDING MATERIALS GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Segmented foaming furnace is suitable for mass production. Foaming small batches of small-sized or large-pore rubber and plastic products will cause waste of energy, uneven foaming, unstable product quality, and low production efficiency.

Method used

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  • Single foaming furnace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Such as figure 1 , figure 2 , image 3 and Figure 4 The monomer foaming furnace shown includes circulation fan, smoke exhaust fan, burner, combustion chamber, explosion-proof hole, combustion fan, air inlet, air exchange valve, temperature detector, heating air hole, control box, smoke exhaust pipe , Exhaust outlet, furnace body, furnace door, circulating air duct.

[0029] The control box is equipped with a power supply control and a program controller, and the temperature in the furnace is controlled by the program controller to reach the temperature and holding time required for product vulcanization and foaming in different periods.

[0030] Open the furnace door, put the rubber and plastic pipe material with a Φ of 65 mm and a wall thickness of 20 mm to be foamed on the material rack, enter the furnace cavity through the furnace door, and wait for foaming after closing the furnace door.

[0031] Start the power control and program controller, and set the proc...

Embodiment 2

[0035] The same foaming furnace and the same foaming process as in Example 1 were used, except that the rubber-plastic pipe material with a Φ of 50 mm and a wall thickness of 20 mm was to be foamed. When the temperature in the furnace cavity reaches 110°C, the burner and circulating fan stop working. After 8 minutes of heat preservation, the burner and circulating fan continue to work. When the temperature in the furnace cavity reaches 115°C, the burner and circulating fan stop working and keep warm for 35 minutes. Finally, the burner and circulating fan continue to work. When the temperature in the furnace cavity reaches 125°C, the burner and circulating fan stop working. After 12 minutes of heat preservation, the burner and circulating fan continue to work. When the temperature in the furnace cavity reaches 135°C, the combustion The burner and circulation fan stop working. After 25 minutes of heat preservation, the burner and circulation fan continue to work. When the tempera...

Embodiment 3

[0038] The same foaming furnace and the same foaming process as in Example 1 were used, except that the rubber-plastic pipe material with a Φ of 45 mm and a wall thickness of 16 mm was to be foamed. When the temperature in the furnace cavity reaches 110°C, the burner and circulating fan stop working. After 5 minutes of heat preservation, the burner and circulating fan continue to work. When the temperature in the furnace cavity reaches 115°C, the burner and circulating fan stop working and keep warm for 40 minutes. Finally, the burner and circulating fan continue to work. When the temperature in the furnace cavity reaches 125°C, the burner and circulating fan stop working. After 10 minutes of heat preservation, the burner and circulating fan continue to work. When the temperature in the furnace cavity reaches 135°C, the The burner and circulation fan stop working. After 28 minutes of heat preservation, the burner and circulation fan continue to work. When the temperature in the...

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Abstract

The invention provides a single foaming furnace. The single foaming furnace comprises a circulating fan, a smoke exhaust fan, a combustion engine, a combustion chamber, an anti-explosion hole, a combustion-supporting fan, an air inlet, an air-exchange valve, a temperature detector, heating air holes, a control cabinet, a smoke exhaust pipeline, an exhaust outlet, a furnace body, a furnace door and a circulating air duct. The single foaming furnace is characterized in that a power supply control and a program controller are installed on the control cabinet, the in-furnace temperature is controlled by the program controller, and therefore the temperature and heat-preservation time needed by vulcanizing foaming of products at different periods of time can be reached. The single foaming furnace is a single furnace and is small in occupied area, convenient to install, flexible and capable of saving plant area, and the single foaming furnace is suitable for foaming of rubber and plastic pipes which are large in size or small in batch and size, high in heat energy utilization and capable of reducing energy consumption and production cost.

Description

technical field [0001] The invention relates to the technical field of rubber and plastic foaming, in particular to a foaming furnace device. Background technique [0002] At present, electric heating segmental foaming furnaces are commonly used in the field of rubber and plastic manufacturing. The foaming furnace is divided into multiple zones according to the heating temperature, resulting in a long furnace body and a large volume, which occupies too much plant area. The maximum diameter of the pipe foamed by the segmental foaming furnace is only Φ108mm, and the maximum wall thickness is 50mm. The segmental foaming furnace is suitable for mass production. Foaming small batches of small-sized or large-pore rubber and plastic products will cause waste of energy, uneven foaming, unstable product quality, and low production efficiency. Contents of the invention [0003] The purpose of the present invention is to solve the defects of the prior art, and provide a monomer foam...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C44/34B29C44/60
CPCB29C44/3415B29C44/60
Inventor 高贺昌高贺伟
Owner HEBEI HUAMEI CHEM & BUILDING MATERIALS GRP