Method for automatically adjusting powder supply of metal 3D printer

A 3D printer, automatic adjustment technology, applied in the direction of improvement of process efficiency, additive manufacturing, additive processing, etc., can solve the problems of insufficient powder supply and large volume of residual materials, etc.

Active Publication Date: 2019-02-19
BEIJING E PLUS 3D TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this form of quantitative powder supply can prevent the remaining material from entering the powder supply tank directly, and can also improve the utilization rate of powder to a certain extent, however, according to the above-mentioned 3D printing principle description, it can be known that when parts are stacked and formed layer by layer, each The contours and shapes of one layer are all different, but the powder conveyed by the powder spreading body is quantitative, which will inevitably cause insufficient powder supply on the layer with a larger effective physical area, and some layers with a smaller effective physical area The amount of powder supplied exceeds the actual amount, resulting in a large volume of remaining material

Method used

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  • Method for automatically adjusting powder supply of metal 3D printer
  • Method for automatically adjusting powder supply of metal 3D printer
  • Method for automatically adjusting powder supply of metal 3D printer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0079] first according to Figures 1 to 3 The 3D printing process and the derivation process of the powder supply height calculation formula are described.

[0080] Such as figure 1 As shown in , the forming platform of the 3D printing equipment includes a powder supply cylinder 1, a forming cylinder 2, a residual material collection box 3, and a powder spreading scraper 5 for feeding and spreading powder. During printing, the powder supply cylinder 1 rises for a distance of h to supply powder, and the forming cylinder 2 descends for a thickness h of the current printing layer 0 , the powder spreading scraper 5 pushes the powder with a thickness of the actual powder supply height h to the molding cylinder 2 along the direction from the powder supply cylinder 1 to the residual material collection box 3, and the powder passing through the part 4 forms a metal entity, and the residual material is continuously moved The powder spreading scraper 5 is pushed into the surplus mater...

Embodiment 2

[0104]

[0105] Such as Figure 5 As shown in , the difference between it and Embodiment 1 is that in steps S1 and S3, the read parameter x is increased 0 and x, and refer to the formula (3): calculate the optimum toner supply height h of the current printing layer.

[0106] It should be pointed out that no matter it is embodiment 1 or 2, only the influence of the contour shape of the part 4 during the printing process on the toner supply height is considered, but in actual printing, the operator's operation during the printing process and the printing process The previous treatment of the powder in the powder supply tank 1 (for example, whether it is dried or not) will affect the value of the powder supply height h to a certain extent. Therefore, before the calculation formula is multiplied by a correction factor A, its value should be 0.9 To 1.5, to adapt to the current operation and further adjust the powder supply height h value.

[0107] During the 3D printing proces...

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Abstract

The invention discloses a formula for automatically adjusting the powder supply height of a metal 3D printer, which includes the following steps: S1 input the size parameters x0 and y0 of the forming cylinder, and the size parameter x0' of the powder supply cylinder; S2 according to the current printing layer Outline, obtain and input the x and y values; S3 obtain the layer thickness h0 of the current printing layer; S4 change the powder supply height in real time according to the formula; S5, when steps S1 to S4 are carried out to 15 times, according to the remaining material in the remaining material collection box Amount, multiplied by the coefficient A before the calculation formula of the current powder supply height. The powder supply height of the current printing layer can be dynamically adjusted in real time according to the factors such as the placement position of the powder, the powder batch, the change of the powder density in the forming cylinder and the powder supply cylinder, and the operator, so as to achieve the premise that the current printing layer is covered. , to minimize the volume of the remainder.

Description

technical field [0001] The invention relates to a method for calculating the powder supply amount of a 3D printer, in particular to a method for automatically adjusting the powder supply amount of a metal 3D printer. Background technique [0002] Selected area laser melting technology, also known as metal 3D printing technology, its working principle is as follows: figure 1 As shown in , first, use the existing slicing and laser scanning path planning software to design the path of the laser beam; then, the powder supply cylinder rises to a certain height, the forming cylinder descends to a height of layer thickness, and the powder spreading scraper will supply the powder The powder on the cylinder that is higher than the forming cylinder is pushed to the surface of the forming cylinder, and spread evenly, and the excess material is pushed to the remaining material collection box at the other end, and then the machine drives the laser beam to process the evenly spread powder...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/105B33Y50/02B33Y30/00
CPCB22F3/003B33Y30/00B33Y50/02B22F10/00B22F10/28B22F12/67Y02P10/25
Inventor 郭东海吴朋越冯涛包洪彬李豫张国庆
Owner BEIJING E PLUS 3D TECH CO LTD
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