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85results about How to "Reduce residual material" patented technology

Horizontal long-distance superfine powder pneumatic conveying device

The invention relates to a horizontal long-distance superfine powder pneumatic conveying device which is connected with previous-level feeding equipment and used for long-distance conveying of superfine power and toxic or corrosive materials. The horizontal long-distance superfine powder pneumatic conveying device comprises an air source machine, a working cabin, a material conveying pipe and a controller with a CPU (central processing unit), wherein the air source machine consists of an air storage tank, an air compressor and a fan, a material inlet is communicated with the working cabin andcontrolled by a first valve, one end of the material conveying pipe is communicated with the working cabin and controlled by a second control valve, the other end of the material conveying pipe is communicated with a separator, n segmental control valves are uniformly distributed on a horizontal section of the material conveying pipe, an air pipe with three branches is arranged on the air storagetank and is respectively communicated with the working cabin and a rotary sweeping and conveying device, the working cabin is communicated with the air storage tank and is controlled by a fourth valve, the rotary sweeping and conveying device is communicated with the air storage tank and controlled by a fifth valve, material is fed into the separator and discharged from a material outlet and the material outlet is controlled by a third valve. The horizontal long-distance superfine powder pneumatic conveying device is in a segmental suction type pneumatic conveying mode, the material is pressed segment by segment, and the conveying loss of the material is less than 20g.
Owner:SHANGHAI TIANYI GAODE ELECTROMECHANICAL

Method for automatically adjusting powder supplying amount of metal 3D printing machine

ActiveCN107774994AReduced powder supply balanceAvoid molding failureAdditive manufacturing apparatusIncreasing energy efficiencyEngineeringLayer thickness
The invention discloses a formula for automatically adjusting the powder supplying height of a metal 3D printing machine. The formula includes the following steps that S1, the size parameters x0 and y0 of a forming cylinder and the size parameter x0' of a powder supplying cylinder are input; S2, the values of x and y are obtained and input according to the contour of a current printing layer; S3,the layer thickness h0 of the current printing layer is obtained; S4, the powder supplying height is changed in real time according to the formula (please see the formula in the specifications); and S5, when the S1, the S2, the S3 and the S4 are conducted for the fifteenth time, the coefficient A is multiplied before the current powder supplying height calculating formula according to the waste material amount in a waste material collecting box, the value ranges from 0.9 to 1.5, and the powder supplying height is increased or reduced according to the waste material amount. The powder supplyingheight of the current printing layer can be dynamically adjusted in real time according to the part section area, the part placing position, the powder batch, the powder density changes in the forming cylinder and the powder supplying cylinder and changes of operators and other factors, and therefore the size of waste materials can be minimized on the premise that powder is fully spread on the current printing layer.
Owner:BEIJING E PLUS 3D TECH CO LTD

Production method of integrated car carpet

The invention discloses a production method of an integrated car carpet. The production method comprises the steps of laying of shock pad raw materials, drying of the shock pad raw materials, compression molding, laying of a surface carpet and a semi-finished product of shock pad below the carpet, drying of the surface carpet, fit molding, water cutting and the like. The integrated car carpet produced by the method disclosed by the invention meets the requirements of performance index, such as vibration reducing, environment protecting and lightening; the weight of the integrated car carpet is greatly reduced, and the requirement of the whole car lightening is met; the cost of raw materials is reduced due to the selection of thermoplastic felt and a PET and EVA compounded surface carpet, so that the selectivity is high; in the process of material processing, a hot air box is adopted for heating, a mold is adopted for compression molding, a water jet scalpel is adopted for cutting, the technology is stable, the safety and the accuracy of the operation are ensured, and the working efficiency is improved; excess materials of the product are less; no semi-finished products are stacked in the process, and the manufacturing cost is reduced; and no harmful substance is generated in the whole production process of the product.
Owner:WUXI GISSING AUTO PARTS CO LTD

Method for improving welding efficiency of narrow-gap argon tungsten-arc welding

The invention discloses a method for improving the welding efficiency of narrow-gap argon tungsten-arc welding. The method includes the steps of (1) machining a narrow-gap notch with a truncated edge 6 mm to 12 mm in thickness on base metal, (2) coating the root of the notch with active welding flux, (3) carrying out notch root welding with the A-TIG welding technology, and (4) filling the narrow-gap notch, and completing narrow-gap welding. By means of the method, due to the adoption of the design of the narrow-gap notch with the truncated edge 6 mm to 12 mm in thickness, the processing amount and waste materials of the notch are reduced, the base metal is saved, the filling amount of welded joint metal is reduced, and a welding wire is saved; first welding on the root is carried out through the high fusion depth of the A-TIG technology, it is guaranteed that the root and the two sides of the notch are completely melted, and therefore the welding efficiency and the welding quality are effectively improved; notch filling and notch surface covering are carried out with the welding technology, such as the MIG / MAG, with the high efficiency and the slightly-poor quality, narrow-gap combination welding is achieved, and the method can be applied to the condition with the high requirement for the welding efficiency.
Owner:GUANGDONG PROVINCIAL INST OF WELDING TECH GUANGDONG PROVINCIAL ACADEMY OF UKRAINE

Energy-saving and environment-friendly screw extruder

The invention discloses an energy-saving and environment-friendly screw extruder, relates to an extruder and aims to solve the technical problems that the extruder in the prior art is easy to block materials and waste the materials. The energy-saving and environment-friendly screw extruder is characterized by comprising an extruder body and a hopper arranged on the extruder body; at least two receiving plates are rotatably arranged in the hopper, the receiving plates are located at the lower part of a material inlet of the hopper, material conveying spaces for conveying the materials are keptbetween the receiving plates and the inner side wall of the hopper, the adjacent receiving plates are arranged in an up-down mode, the adjacent material conveying spaces are arranged in a staggered mode, and a power assembly is arranged on the hopper; when the materials need to be fed in, the materials are poured into the hopper and fall on the receiving plates, the power assembly drives the receiving plates to rotate, therefore, the speed of feeding the materials into the extruder body is controlled, and the materials may get into the extruder body smoothly; and thus, materials are reduced, which are all piled up at the hopper bottom, causing remaining materials; and extravagant materials are reduced, and the energy-saving and environment-friendly screw extruder is energy-saving and environment-friendly.
Owner:南京盛驰橡塑机械制造有限公司

Heat treatment process for hollow drill collar

The invention discloses a heat treatment process for a hollow drill collar and belongs to the technical field of production of tubes special for petroleum. The heat treatment process comprises the steps of machining an inner bore on a workpiece, and then quenching and tempering, and is characterized in that: rock wool is filled in the inner bore before the inner bore is quenched, and then a port is blocked by fire clay. In the heat treatment process for the drill collar, drilling after heat treatment changes into drilling before heat treatment, so that original machining twice changes into molding at one time, and machining procedure of the drill collar is simplified; meanwhile, the rigidity of the workpiece before the workpiece is tempered is much lower than that of the workpiece after the workpiece is tempered, therefore the difficulty of drilling is reduced greatly, the times of cutter hitting and working loss are reduced. By using the heat treatment process, the forged workpiece changes into a round rod shape from a step axle shape; and machining difficulty and raw material consumption are reduced. In addition, the solid heat treated workpiece changes into the hollow heat treated workpiece, the heating time and cooling time of quenching and tempering the drill collar are shortened greatly, and the production schedule is accelerated, so that the whole production cycle of the drill collar is shortened greatly.
Owner:HENAN ZHONGYUAN SPECIAL STEEL EQUIP MFG CO LTD

Glue injection machine for unsaturated polyester resin glass fiber reinforced plastic production and process

The invention belongs to a glue injection machine for unsaturated polyester resin glass fiber reinforced plastic production and a process. The machine comprises a yarn frame, the tail end of the yarn frame is sequentially connected with a pre-forming device, a glue injection box and a mold, a heating board is arranged on the outer surface of the mold, a glue injection inlet is formed in the top of the glue injection box, the glue injection inlet is connected with a glue production device, an excess material outlet is formed in the bottom of the glue injection box, and is connected with a stirring tank in the glue production device, and the glue production device comprises the stirring tank; an excess material flow back opening, a resin inlet, a padding inlet, a curing agent inlet and a compression air inlet are formed in the top of the stirring tank, a stirrer and a filter net are arranged in the stirring tank, a glue outlet is formed in the bottom of the stirring tank, and the excess material flow back opening is connected with the excess material outlet of the glue injection box through a first pneumatic two-way valve. The glue injection machine has the beneficial effects that the structure is simple, design is reasonable, operation is convenient, the phenomena that traditional opening gum dipping hurts human body health, and the environment is polluted are avoided, the excess materials can be effectively recycled, and the product quality is improved.
Owner:河南鑫景龙智能机器人装备有限公司

Plastic particle mixing cooler

The invention discloses a plastic particle mixing cooler and relates to the field of plastic processing. The plastic particle mixing cooler comprises a material storage barrel, a material return barrel and a feeding pipe, wherein a discharge pipe and a material return pipe are arranged at the lower end of the material storage barrel, the discharge pipe and the material return pipe are respectively provided with a discharge valve I and a discharge valve II, the material return pipe communicates with the material return barrel, and a feeding hole is formed in the material return barrel; the material storage barrel comprises a barrel body made from non-woven fabric and a support frame for tensioning the barrel body, a dust collection barrel is arranged outside the material storage barrel, an electrostatic precipitator is arranged between the material storage barrel and the dust collection barrel, and vent holes are formed in the lower end of the dust collection barrel; and the feeding pipe comprises a main pipe and a branch pipe communicating with the main pipe, one end of the main pipe communicates with the upper end of the material storage barrel, the other end of the main pipe is connected with an air blower, and the branch pipe communicates with the material return barrel. According to the invention, due to arrangement of the electrostatic precipitator and change of the mounting position of the air blower, discharged ash is greatly reduced, and the circulating mixing effect is improved.
Owner:重庆敏驰塑胶有限公司

Optimization method for pipe discharging

The invention provides an optimization method for pipe discharging. The method comprises the steps of obtaining a length range of a to-be-matched pipe and a target pipeline, wherein the length of thetarget pipeline is integral multiples of the length of a to-be-matched pipe; taking the to-be-matched pipes with the corresponding number and length to be matched, wherein the size is greater than theupper limit of the to-be-matched pipe length and the length of the target pipeline is not within the range of integral multiples of the length of the to-be-matched pipe; taking the to-be-distributedpipes with the corresponding number and length to be distributed, and remaining a target pipe with the length smaller than the lower limit of the to-be-distributed pipes. In this way, the pipes distributed to the target pipe are all the whole pipes. The number of spliced pipes and the cutting frequency of the pipes are reduced. Losses are reduced. The utilization rate of the pipes is increased. All the target pipelines smaller than the lower limit of the length of the to-be-matched pipes are classified and combined. The target pipelines with the total length reaching integral multiple of the length of the to-be-matched pipes after combination are cut and matched according to the corresponding number and length. Useless pipe excess materials are reduced. The utilization efficiency of the pipes is improved, and the pipe discharging mode is optimized.
Owner:HUADIAN HEAVY IND CO LTD

Horizontal long-distance superfine powder pneumatic conveying device

The invention relates to a horizontal long-distance superfine powder pneumatic conveying device which is connected with previous-level feeding equipment and used for long-distance conveying of superfine power and toxic or corrosive materials. The horizontal long-distance superfine powder pneumatic conveying device comprises an air source machine, a working cabin, a material conveying pipe and a controller with a CPU (central processing unit), wherein the air source machine consists of an air storage tank, an air compressor and a fan, a material inlet is communicated with the working cabin andcontrolled by a first valve, one end of the material conveying pipe is communicated with the working cabin and controlled by a second control valve, the other end of the material conveying pipe is communicated with a separator, n segmental control valves are uniformly distributed on a horizontal section of the material conveying pipe, an air pipe with three branches is arranged on the air storagetank and is respectively communicated with the working cabin and a rotary sweeping and conveying device, the working cabin is communicated with the air storage tank and is controlled by a fourth valve, the rotary sweeping and conveying device is communicated with the air storage tank and controlled by a fifth valve, material is fed into the separator and discharged from a material outlet and the material outlet is controlled by a third valve. The horizontal long-distance superfine powder pneumatic conveying device is in a segmental suction type pneumatic conveying mode, the material is pressed segment by segment, and the conveying loss of the material is less than 20g.
Owner:SHANGHAI TIANYI GAODE ELECTROMECHANICAL

Steel plate workpiece machining method and system

The invention provides a steel plate workpiece machining method and system. The method comprises the following steps: constructing a first nesting plan list; obtaining a nesting order; matching the first nesting plan list with the nesting order; modifying the target number of the steel plate workpieces in the first nesting plan list and the scaling of the target size according to the nesting order; inputting a steel plate size range; generating virtual steel plate information according to the steel plate size range, the actual number of the steel plate workpieces and the scaling of the target size; calculating the steel plate maximum utilization rate and the steel plate number according to the virtual steel plate information; and generating steel plate specification information and steel plate cutting layout information according to the steel plate maximum utilization rate and the steel plate number. A cutting machine tool is used for cutting steel plates provided by a steel plate supply device. By the adoption of the scheme, the size and number of actually-needed steel plates can be calculated according to the trepanning order, the steel plates are purchased according to the actually-needed steel plate size and number, the machining time of steel plate workpieces is saved, excess materials of the steel plates after trepanning are reduced, and the steel plate utilization rate is increased.
Owner:JIANGSU JINHENG INFORMATION TECHNOLOGY CO LTD

Production method for low-weight automotive carpet lower acoustic shock pad

The invention relates to a production method for a low-weight automotive carpet lower acoustic shock pad and belongs to the technical field of automobile part production. The method includes the surface layer laying step, the surface layer baking, warming and softening step, the surface layer adsorption forming step, the surface layer water jet cutter cutting step, the base material laying step, the base material baking and warming step, the compression forming step and the water jet cutter cutting step. The low-weight automotive carpet lower acoustic shock pad produced through the method meets the requirements for the performance indexes such as sound insulation, shock absorption, environmental protection and low weight; the weight of the carpet lower acoustic shock pad is greatly reduced, and the requirement for low weight design of a whole automobile is met; thermoplastic felt is selected, so that the cost of a raw material is reduced, and selectivity is higher; EVA is additionally arranged on part of the surface layer of the felt, so that the product has the beneficial effect of being low in weight, and meanwhile the cost of the material is reduced; in the material processing process, hot air box heating, die cooling and shaping and water jet cutter cutting are adopted, the technology is stable, the safety and accuracy of operation are guaranteed, and meanwhile the operation efficiency is improved; the redundant material of the product is small; the manufacturing cost is saved; and no harmful substances are generated in the whole production process of the product.
Owner:WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD

Pipe bending device and use method for same

The invention discloses a pipe bending device and a use method for the same and belongs to the technical field of pipe bending machines. The pipe bending device comprises a rack, a fixation base, a pipe material channel, a fixation part, a first bending wheel and a second bending wheel, wherein the fixation base is installed on the side face of the rack; the fixation base comprises a top cover anda bottom cover; the fixation part is located between the top cover and the bottom cover; the fixation part is used to fix a pipe material and the pipe material channel is a channel disposed in the fixation part; the first bending wheel is located at an exit of the pipe material channel, and the second bending wheel is located on the side remote from the rack and inclined to a material ejection mechanism; and the first bending wheel is used to bend the pipe material horizontally and the second bending wheel is used to bend the pipe material vertically. The pipe bending device disclosed by theinvention has the advantages that bending can be realized on an X axis and a Z axis simultaneously; and processing accuracy is increased. In addition, the invention discloses the use method for the device. The method has the advantages that operations are simple; reliability is high, etc.
Owner:ANHUI DEXI DHI TECH
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