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666results about How to "Improve thermoplasticity" patented technology

Novel manufacturing process of phi 300 mm-phi 700 mm high-carbon high-chromium cold-working die steel forged round steel

The invention discloses a manufacturing process of phi 300 mm-phi 700 mm high-carbon high-chromium cold-working die steel forged round steel, and the purpose is to solve the problems of quite severe ununiformity of large-section forging material eutectic carbides and the increase of defects of internal cracks and surface cracks during the forging process caused by segregation deterioration of cast structure carbides of large steel ingots. By using steel-making technical measures such as LF refining, VD degassing, aluminium wire feeding, and the like, the invention improves the molten steel cleanliness, the control of electroslag remelting output power, and the homogenization treatment before forging, and improves the segregation of eutectic carbides and the hot-working plasticity of steel; by controlling the forging heating numbers and various deformation amounts of large high-carbon high-chromium steel ingots, large granular carbides are crushed; the ununiformity of eutectic carbides is improved; crack defects during the forging process are prevented; and the produced high-carbon high-chromium steel large-section forging materials has ununiformity of eutectic carbides of up to grade 4-grade 6; the results of ultrasonic inspection are at good levels of E/e grade, D/d grade.
Owner:FUSHUN SPECIAL STEEL SHARES

Duplex stainless steel and manufacturing method thereof

The invention relates to duplex stainless steel. The duplex stainless steel comprises the following chemical components in percent by weight: 0.01-0.08% of C, 0.2-1.0% of Si, 1.5-3.5% of Mn, 19.0-21.0% of Cr, 1.2-2.8% of Ni, 0.08-0.18% of N, less than or equal to 0.5% of Mo, less than or equal to 1.0% of W, less than or equal to 1.0% of Cu and the balance of Fe and inevitable impurities; PREN (Pitting Resistance Equivalent Number) is 20-24, the martensitic temperature Md formed by strain induction is 60-130 DEG C. A manufacturing method comprises the following steps of: selecting vacuum induction smelting in an electric furnace, argon oxygen decarburization (AOD) or electric furnace, argon oxygen decarburization (AOD), external refining and LF (Ladle Furnace) smelting; carrying out die casting or continuous casting on molten steel, controlling the superheat degree to be 20-50 DEG C in die casting, matching with fast cooling, preventing nitrogen from escaping, and controlling the overheat degree to be 20-50 DEG C and the plate blank casting speed to be 0.8-2m/min; and putting a die-casting blank or a continuous casting blank into a heating furnace for heating to 1100-1250 DEG C, preserving the heat for 0.5-1.5 hours, processing the die-casting blank or the continuous casting blank on a forging production line or a hot-rolling mill group to the needed thickness, then carrying out annealing at the speed of 0.5-2.5min/mm and the temperature of 1030-1150 DEG C. The obtained duplex stainless steel has excellent corrosion resistance and TRIP effect.
Owner:BAOSTEEL DESHENG STAINLESS STEEL

Roller and producing technique

The invention relates to the field of steel rolling machinery, in particular to a roller and a production process for the roller which is made of W6Mo5Cr4V2 high speed steel; the production process comprises the following steps: a. material preparation; b. the processing of two end faces of blanks; c. the processing of central holes of two ends; d. the processing of rough turn; e. the drilling of hoisting holes outside the length of finished products; f. carrying out quenching and tempering treatment to cause the roller hardness to reach 40 to 50 HSD; g. the modification of the central holes of the two ends; h. the processing of half finish turning; i. coarse grinding of the roller body; j. carrying out quenching and tempering treatment to lead the surface of the roller body to reach the quenching hardness of 88 to 93 HSD; k. the processing of the lengths of the two ends to required sizes; l. the processing of finish turning; m. the coarse grinding of the roller body and a roller neck; n. stress relief treatment; o. the repairing of the central holes of the two ends; p. fine grinding of the roller body and the roller neck; q. super grinding of the roller body and the roller neck to finished products. The roller and the production process thereof solves the problem of big size, high production cost, tedious process and great production difficulty of rollers which are produced with conventional materials.
Owner:CHANGZHOU ECCO ROLLER

Method for vacuum scattering intermetallic compound for coupling TiAL

The invention relates to a TiAl-intermetallic-compound vacuum diffusing connection method, belonging to the TiAl-intermetallic-compound welding field, which overcomes the technical drawbacks of high temperature of diffusing connection and high pressure of diffusing connection in the prior TiAl-intermetallic-compound diffusing connection technology. The invention adopts hydrogenated titanium or titanium alloy chaff as the interface layer of diffusing connection. Ti3Al+TiAl dual phase (Alpha2+Gamma) organ can be formed under the temperature of diffusing connection titanium, which facilitates the formation of high-intensity connector lug of TiAl-intermetallic-compound diffusing connection. And hydrogen makes the flow stress of thermal deformation of titanium or titanium alloy decrease and the thermal plasticity increase, so that hydrogenated titanium or titanium alloy is prone to deform under high temperature. Meanwhile,, the self-diffusing capacity of hydrogen in titanium or titanium alloy and the diffusing capacity of solute are enhanced, more particularly, in Beta phase the capacities are more enhanced, so that hydrogen can accelerate the diffusing of the alloy elements, reduce the atomic combination energy and the diffusing activation energy, promote the diffusing coordinated deformation capacity, and the reliable diffusing connection of connector lug of TiAl-intermetallic-compound can be realized under comparatively low temperature.
Owner:HARBIN INST OF TECH

Centrifugal casting duplex-metal composite ring part hot extend-rolling forming technology

The invention relates to a centrifugal casting duplex-metal composite ring part hot extend-rolling forming technology, and belongs to the technical field of ring part rolling expansion machining. The centrifugal casting duplex-metal composite ring part hot extend-rolling forming technology is characterized by comprising the following steps: (1) isothermal heating is carried out; (2) a heated duplex-metal composite ring blank is placed on a radial and axial direction ring rolling machine; (3) the contact relation between a forming roller and the ring blank is determined; (4) a driving roller drives the duplex-metal composite ring blank and a core roller to perform rotation motion, meanwhile, the core roller does straight line feeding motion in the radial direction of the ring blank, an end face taper roller only keeps the rotary motion rather than conducting axial feeding, and continuous local plastic deformation of wall thickness reduction, diameter enlarging and cross section layout shaping is continuously carried out on the duplex-metal composite ring blank; and (5) when a preset value of the outer diameter of a duplex-metal composite ring part is obtained, a guide roller gives out a signal, the core roller stops feeding, and extend-rolling is finished. The centrifugal casting duplex-metal composite ring part hot extend-rolling forming technology has the beneficial effects that the process procedure is shortened, the device investment is reduced, and energy and materials are saved; and meanwhile, the composite ring part interface plastic deformation is sufficient, the bonding strength is high, the mechanical property is good, and the service life is long.
Owner:定州市金华蓝天汽车零部件有限公司 +1

Leadless free-cutting magnesium silicon brass

The invention discloses a lead-free easy-cutting magnesium silicon brass, belonging to the manufacturing technology field of metal materials. The components of the brass comprise alloying elements, such as copper, zinc, silicon, magnesium, aluminum and the like, and the mass fractions of the elements are as follows: 58.0 percent to 80.0 percent of copper, 0.2 percent to 3.5 percent of magnesium, 0.2 percent to 3.5 percent of silicon and 0 to 0.6 percent of aluminum. The sum of the mass fractions of silicon and magnesium is 1.2 percent to 4.0 percent, the impurity amount is not more than 0.05 percent and the balance is zinc. The lead-free easy-cutting magnesium silicon brass is developed on the basis of the existing easy-cutting lead brass and Bi brass and aiming at the demand of brass parts for cutting process and the application environment of finished products. According to the demand for products containing lead at home and abroad, the lead brass is forced to be replaced by lead-free products. The magnesium silicon brass uses silicon and magnesium to replace lead, realizing the purpose of lead-free easy-cutting lead brass. The brass has good cutting and processing properties, has no cold shortness and hot shortness phenomena, can be used in fields, such as electrics and electronics, bathroom wares, toy devices and the like and can replace the existing easy-cutting lead brass and lead-free easy-cutting Bi brass.
Owner:CENT SOUTH UNIV

Ultrahigh-hardness high-toughness malleable spray-formed high-speed steel and preparation method thereof

The invention provides ultrahigh-hardness high-toughness malleable spray-formed high-speed steel and a preparation method of the steel, belonging to the field of material and preparation. The steel comprises the following chemical compositions: 1.3-1.8% of C, 6-8% of W, 5-7% of Mo, 4-6% of Cr, 3-5% of V and 1-3% of Nb, wherein Si is less than or equal to 0.4, Mn is less than or equal to 0.4, S is less than or equal to 0.03, P is less than or equal to 0.03, and the balance of Fe. Technologically, the method comprises the following steps of: obtaining a columnar deposition billet with the tissue size being 15-30mum and the carbide size being 3-8mum on a base plate by adjusting the angle of an atomizing nozzle, controlling the speed of a pull base plate, heating a deposition plate, slowing down the temperature reduction of deposited steel liquid, and atomizing the solution into solution drops; annealing under the temperature of 1100-1180 DEG C before the deposition billet is forged, and gradually forging according to the technology when the deposition billet is forged, wherein the forging ratio of each fire is not more than 35%, the forging heating temperature is 1130-1180 DEG C, and the final forging temperature is not less than 900 DEG C; and further refining the sizes of the forged crystalline grain and the carbide into 10-15mum and 2-5mun. The ultrahigh-hardness high-toughness malleable spray-formed high-speed steel and the preparation method of the steel have the advantages of low cost, and short technological process, the cost of the spray-formed high-speed steel is only 1/5-1/10 of that of the power high-speed steel, and the technological process is reduced by 2/3; and the spray-formed high-speed steel has the high hardness and the red hardness, which are close to those of the similar powder high-speed steel, and the toughness of the spray-formed high-speed steel is higher than that of the powder high-speed steel.
Owner:UNIV OF SCI & TECH BEIJING

Compound extrusion preparation method of large-diameter high-quality tube blank or annular blank

The invention relates to a compound extrusion preparation method of a large-diameter high-quality tube blank or an annular blank. The compound extrusion preparation method is mainly aimed at materials which are large in deformation resistance, narrow in heat processing temperature range, difficult in heat processing, and difficult to deform. The compound extrusion preparation method comprises the following steps: (1) a high-quality ingot blank with high purity is prepared through a vacuum melting process; (2) homogenization treatment is carried out alternatively, multi-pass pier drawing fast forging cogging-down is carried out, an organization is refined, and the homogeneity of the organization is improved; (3) hollow blank material is prefabricated in a punch mode; (4) isothermality/heat molding compound extrusion is carried out on the prefabricated hollow blank material, the tube blank with the uniform and thin organization is prepared; and (5) subsequent machining is carried out, and a finished tube (ring) and the high-quality ingot blank are obtained. The novel preparation method is used for preparing the large-diameter tube (ring) blank with the uniform and thin organization. The preparation method is labor-saving in shaping, energy-saving, high in material utilization rate, high in product quality, and capable of resolving the problems that a tube (ring) blank prepared through a traditional process is thick in organization, poor in uniformity, large in shaping force and the like.
Owner:GRIMAT ENG INST CO LTD

Thermoplastic cellulose-based solid-solid phase transition material and preparation method thereof

The invention discloses a thermoplastic cellulose-based solid-solid phase transition material and a preparation method thereof. The preparation method comprises the following steps: 1, drying cellulose or a cellulose derivative; 2, respectively dissolving a cross-linking agent and polyethylene glycol alkyl ether in an organic solvent I to obtain a cross-linking agent solution and a polyethylene glycol alkyl ether solution, adding the polyethylene glycol alkyl ether to the cross-linking agent solution in a dropwise manner, adding a catalyst, and reacting for 0.5-10h to obtain a prepolymer solution, wherein a mole ratio of the polyethylene glycol alkyl ether to the cross-linking agent is 1:1; and 3, dissolving cellulose in an ionic liquid to obtain a cellulose solution, adding the prepolymer solution, acid anhydride and a catalyst to the above obtained cellulose solution, carrying out a polymerization reaction for 2-24h to obtain a finally obtained mixture, adding the finally obtained mixture to deionized water or an organic solvent II for precipitation, repeatedly washing the above obtained precipitate with deionized water 2-3 times, and carrying out vacuum drying to obtain the thermoplastic cellulose-based solid-solid phase transition material. The phase transition material has a good thermal stability and a melting processing performance, and can be blended with a thermoplastic copolymer matrix for melting processing.
Owner:TIANJIN POLYTECHNIC UNIV +1
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