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Si-Al-La nucleating agent for preventing shrinkage of ductile iron casting and preparation technique thereof

An inoculant and silicon-alumina technology, which is applied in the field of silicon-aluminum-lanthanum inoculant and its preparation process, can solve the problems of inability to meet the process requirements, large tendency of shrinkage and porosity, low mold rigidity, etc., and achieve easy handling and storage, Overall cost reduction and purity improvement effect

Inactive Publication Date: 2018-03-27
南京浦江合金材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although there are the above ways to solve the volume loss defect of ductile iron castings, in the actual production of ductile iron castings, the existing technology still cannot meet the process requirements
For example, nodular iron parts for automobiles are basically high-performance thin-walled small parts with small modulus and complex structural shapes, which have a large tendency to shrinkage and porosity; and due to large batches, they are suitable for production by high-speed wet molding lines, and the mold rigidity Low; due to geometrical position and process limitations, some parts cannot be equipped with risers or the feeding distance is too large; the method of increasing the cooling rate of the lower cooling iron is also difficult to adopt on high-speed molding lines; therefore, the problem of shrinkage porosity is often difficult to solve

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] This example provides a silicon-aluminum-lanthanum inoculant for preventing shrinkage of ductile iron castings. The mass percentage ratio of the various components of the silicon-aluminum-lanthanum inoculant is: Si: 73%; Al: 3.5%; La: 2.3 %; Ca: 0.9%; balance Fe;

[0042] This embodiment also provides the preparation process of the silicon-aluminum-lanthanum inoculant for preventing shrinkage of ductile iron castings, and the preparation process is carried out according to the following steps:

[0043] Step 1. Ingredients:

[0044] ① The amount of charge charged to the intermediate frequency induction melting electric furnace is 600 kg;

[0045] ② Calibrate and calibrate with standard weights before batching, and then weigh;

[0046] ③ According to the content ratio of various elements in the inoculant to be prepared, calculate the corresponding amount of raw materials used, make a list of ingredients, and then accurately weigh various raw materials according to the lis...

Embodiment 2

[0059] This example provides a silicon-aluminum-lanthanum inoculant for preventing shrinkage of ductile iron castings. The mass percentage ratio of the various components of the silicon-aluminum-lanthanum inoculant is: Si: 70%; Al: 3.2%; La: 2.0 %; Ca: 0.8%; balance Fe;

[0060] This embodiment also provides the preparation process of the silicon-aluminum-lanthanum inoculant for preventing shrinkage of ductile iron castings, and the preparation process is carried out according to the following steps:

[0061] Step 1. Ingredients:

[0062] ① The amount of charge charged to the intermediate frequency induction melting electric furnace is 800 kg;

[0063] ② Calibrate and calibrate with standard weights before batching, and then weigh;

[0064] ③ According to the content ratio of various elements in the inoculant to be prepared, calculate the corresponding amount of raw materials used, make a list of ingredients, and then accurately weigh various raw materials according to the l...

Embodiment 3

[0077] This example provides a silicon-aluminum-lanthanum inoculant for preventing shrinkage of ductile iron castings. The mass percentage ratio of the various components of the silicon-aluminum-lanthanum inoculant is: Si: 75%; Al: 4.5%; La: 2.4 %; Ca: 1.5%; balance Fe;

[0078] This embodiment also provides the preparation process of the silicon-aluminum-lanthanum inoculant for preventing shrinkage of ductile iron castings, and the preparation process is carried out according to the following steps:

[0079] Step 1. Ingredients:

[0080] ① The amount of charge charged to the medium frequency induction melting electric furnace is 700 kg;

[0081] ② Calibrate and calibrate with standard weights before batching, and then weigh;

[0082] ③ According to the content ratio of various elements in the inoculant to be prepared, calculate the corresponding amount of raw materials used, make a list of ingredients, and then accurately weigh various raw materials according to the list of...

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Abstract

The invention discloses an Si-Al-La nucleating agent for preventing shrinkage of a ductile iron casting. The Si-Al-La nucleating agent comprises the following components in percentage by mass: 70-75%of Si, 3.2-4.5% of Al, 2.0-2.4% of La, 0.8-1.5% of Ca and the balance of Fe. By adopting the Si-Al-La nucleating agent, the problems that a riser cannot be arranged or a feeding distance is overlargeand the like for high-performance thin-walled small workpieces with complicated structures and shapes or certain parts because of geometrical position and technological limits can be effectively solved; shrinkage of the ductile iron casting can be prevented by the Si-Al-La nucleating agent; product quality is improved; the use range is wide; the limit is low; and meanwhile the cost is lowered.

Description

technical field [0001] The invention relates to a preparation process of an inoculant, in particular to a silicon-aluminum-lanthanum inoculant for preventing shrinkage and porosity of ductile iron castings and a preparation process thereof. Background technique [0002] Shrinkage porosity is a unique defect of ductile iron castings, which is more common than ordinary gray iron, also known as micro-shrinkage porosity. The macroscopic fracture morphology of shrinkage porosity is sponge-like, and small, scattered holes that are not easy to distinguish with the naked eye can be observed with the aid of a microscope. Shrinkage porosity seriously affects the performance of ductile iron castings and increases the reject rate of ductile iron castings. [0003] The shrinkage cavity and shrinkage defects of ductile iron castings have always been a headache for foundry workers. With the development of industrial technology, users have higher and higher requirements for the density and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C1/10
CPCC21C1/10
Inventor 任启才田毅菲段清忠沈乐刘英陈刘剑赵战
Owner 南京浦江合金材料股份有限公司
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