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Photovoltaic assembly based on IBC battery packaging and manufacturing method

A photovoltaic module and battery technology, applied in photovoltaic power generation, electrical components, circuits, etc., can solve the problems that the battery cannot use H-shaped welding, the reliability of single-sided welding is low, and the power of the module is high, so as to improve the photoelectric conversion efficiency and improve the front surface. The effect of small light receiving rate and module temperature coefficient

Inactive Publication Date: 2018-04-24
JIANGSU SUNPORT POWER CORP LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the photovoltaic market is prosperous, new technologies are constantly innovating, and the pursuit of high efficiency is the main goal of technological progress in the industry. Various technologies that promote high efficiency, such as PERC, diamond wire, and black silicon, have been mass-produced, but the commonality of these technologies The point is that the electrodes are located on the front and back of the battery, and the resulting welding stress and attenuation problems are difficult to solve
In order to avoid this technical problem, the IBC battery is a good technical way to integrate the positive and negative electrodes on the back of the battery, but this kind of battery cannot use H-type welding, and the reliability of single-sided welding is low, and the fragmentation rate is very high. The stress not only does not decrease, but increases significantly. This invention introduces a photovoltaic module based on IBC cells and its manufacturing method, which can effectively solve the stress of the welding strip. At the same time, the module has high power, low attenuation, and reliability can also be guaranteed

Method used

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  • Photovoltaic assembly based on IBC battery packaging and manufacturing method
  • Photovoltaic assembly based on IBC battery packaging and manufacturing method
  • Photovoltaic assembly based on IBC battery packaging and manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Example 1, such as figure 1 and 3 As shown, the photovoltaic module based on IBC cells includes a layer of tempered glass 1 , a first packaging material layer 2 , an IBC cell sheet layer 3 , a second packaging material layer 4 , a conductive adhesive, and a conductive backplane layer 5 stacked together in sequence.

[0029] Several IBC cell sheets 10 form the IBC cell sheet layer 3, such as figure 2 As shown, the positive electrode 9 and the negative electrode 8 of the IBC battery sheet 10 are distributed across the back of the IBC battery sheet 10 .

[0030] The first packaging material layer 2 is arranged on the toughened glass layer 1 , and the IBC battery sheet layer 3 is arranged on the first packaging material layer 2 . The second packaging material layer 4 has a rectangular hole 6, the position of the rectangular hole 6 corresponds to the positive electrode 9 and the negative electrode 8 on the edge of the IBC battery sheet 10, and the position of the rectangu...

Embodiment 2

[0037] Embodiment 2, the manufacturing method of the above-mentioned photovoltaic module based on IBC battery, comprises the following steps:

[0038] Step 1: Select a piece of tempered glass with a thickness of 3.2mm for photovoltaic modules, lay the first encapsulation material layer 2POE on it, and place several 156*156mm IBC battery pieces 10 in sequence to form the IBC battery piece layer 3 .

[0039] Step 2: Cut a layer of second packaging material layer 4POE that is the same size as the tempered glass, and open a rectangular hole 6 on the layer of packaging material. The position of the rectangular hole 6 corresponds to the positive and negative electrodes on the side of the IBC battery sheet 10 , the rectangular hole 6 is 156mm long and 4mm wide, and the other electrode of the battery should not be exposed.

[0040] Step 3: Print conductive glue on the positive and negative electrodes of each battery side sheet 10 of the laid battery layer, that is, the exposed electro...

Embodiment 3

[0042]Example 3, select a piece of toughened glass with a thickness of 4mm, lay the first encapsulation material layer 2 pre-crosslinked EVA on it, and put in several 125*125mm IBC battery sheets 10 in turn to form an IBC battery sheet layer 3, and cut a layer The second packaging material layer 4 of tempered glass with the same size, and a rectangular hole 6 is opened on the layer of packaging material, and its position is consistent with the positive and negative electrodes on the side of the IBC battery sheet 10. Expose the other electrode of the battery, print conductive glue on the positive and negative electrodes of each battery side of the battery layer, that is, the electrode leaking from the corresponding rectangular hole, and then lay the second packaging material layer 4 with holes on several batteries, Make good contact with the conductive backplane. Then lay the conductive backplane, the conductive layer of the conductive backplane corresponds to the side electrod...

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Abstract

The invention discloses a photovoltaic assembly based on IBC battery packaging and a manufacturing method; the photovoltaic assembly comprises a toughened glass layer, the first packaging material layer, an IBC battery sheet layer and the second packaging material layer stacked in sequence, and a conductive glue and a conductive backboard layer; the method comprises the following steps: selectingone toughened glass sheet, paving the first packaging material layer on the toughened glass, placing a plurality of IBC battery sheets in order, thus forming the IBC battery sheet layer; opening rectangular holes, corresponding to the battery edge electrodes, on the second packaging material layer; the battery edge negative and positive electrodes corresponding to the rectangular holes are printedwith conductive glues; the rectangular holes and electrode printing conductive glues are matched one by one, thus forming excellent contacts with the conductive backboard layer; the method also comprises the steps of paving the second packaging material layer on the plurality of battery sheets, and paving the conductive backboard on the second packaging material layer, thus forming the assembly.The photovoltaic assembly and making method can effectively solve the welding strip stress, are high in assembly power, and reliable.

Description

technical field [0001] The invention relates to a photovoltaic component based on an IBC (Interdigitated back contact) battery and a manufacturing method thereof, and belongs to the application field of solar cell components. Background technique [0002] At present, the photovoltaic market is booming, new technologies are constantly innovating, and the pursuit of high efficiency is the main goal of technological progress in the industry. Various technologies promoted for high efficiency, such as PERC, diamond wire, and black silicon, have been mass-produced one after another. However, the common features of these technologies The point is that the electrodes are located on the front and back of the battery respectively, and the resulting welding stress and attenuation problems are difficult to solve. In order to avoid this technical problem, the IBC battery is a good technical way to integrate the positive and negative electrodes on the back of the battery, but this kind of...

Claims

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Application Information

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IPC IPC(8): H01L31/048H01L31/049H01L31/05
CPCY02E10/50H01L31/048H01L31/049H01L31/0516
Inventor 张彩霞安欣睿逯好峰吴仕梁路忠林盛雯婷张凤鸣
Owner JIANGSU SUNPORT POWER CORP LTD
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