Steel wire rope end and anchor head lock automatic pouring system and control method thereof

Abstract

The invention discloses a steel wire rope end and anchor head lock automatic pouring system and a control method of the system. The system comprises a preheating constant temperature furnace, a workpiece transfer device, a constant temperature pouring furnace and an integrated electric control device. The preheating constant temperature furnace comprises a furnace body, a furnace door and a preheating furnace electric control mechanism. The workpiece transfer device comprises a guide rail, a workpiece bracket and a workpiece transfer electric control mechanism. The constant temperature pouringfurnace comprises a supporting chassis, an electric melting furnace and a pouring furnace electric control mechanism. The integrated electric control device comprises a central controller, a preheating control loop, an electric melting furnace melting control loop, a workpiece transfer control loop and a pouring control loop. The steel wire rope end and anchor head lock automatic pouring system is a digital control system, workpiece preheating, workpiece transfer and workpiece pouring can be automatically completed in sequence through concentrated control of a central control computer of theconcentrated electric control device, the production efficiency is high, potential safety hazards are low, and the system is particularly applicable to a pouring working procedure for steel wire ropedeep machining in a pouring way.

Description

technical field [0001] The invention relates to an automatic pouring system and a control method thereof, in particular to an automatic pouring system and a control method for steel wire rope rope ends and anchor head locks, and belongs to the technical field of deep processing of steel wire ropes. Background technique [0002] The steel wire rope is a spiral steel wire bundle twisted together with steel wires whose mechanical properties and geometric dimensions meet the requirements according to certain rules. The steel wire rope is composed of steel wire, rope core and lubricating grease. The steel wire rope is first twisted into strands by multi-layer steel wires, and then twisted into a helical rope by a certain number of strands with the rope core as the center. Steel wire ropes can transmit long-distance loads, can withstand various loads and variable loads, have high tensile strength, fatigue resistance and impact toughness, and are suitable for many purposes such as ...

AI Technical Summary

Problems solved by technology

[0006] 2. Manually using a pouring spoon to scoop up the molten metal in the molten pool and pour the molten metal into the pouring end of the wire rope anchor head lock in turn has a large potential safety hazard, and the operator is easily burned;

[0007] 3. The manual operation method not only has low production efficiency, but also human factors such as the skills and sense of responsibility of the operators have a greater impact on the production progress and quality

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