66results about How to "Avoid the disadvantages of manual operation" patented technology

The invention discloses an artificial intelligence sheet metal part producing system. The system comprises a material supply unit (1), a formed sheet metal part automatic taking and stacking unit (2), an intelligent logistics carrying and transporting unit (3) and a centralized electronic control unit (7). The formed sheet metal part automatic taking and stacking unit comprises a plurality of counting and stacking devices (22) arranged nearby the discharging end of a sheet metal machining device (8); each counting and stacking device comprises a grabbing and stacking part II(221), a stacking bracket (222) and an electronic control part; and each stacking bracket comprises a plurality of containing spaces (2221) evenly arranged in the horizontal and vertical direction and an electronic control mechanism. According to the artificial intelligence sheet metal part producing system, the grabbing and stacking parts II controlled by a microcomputer stretch into the sheet metal machining device and are used for grabbing punched and formed sheet metal parts from the discharging end and sequentially stacking the sheet metal parts in the containing spaces of the stacking brackets, and the artificial intelligence sheet metal part producing system is a digital control system and can be seamlessly connected with a digital bus in a factory to achieve centralized digital management.

The invention discloses an automatic soldering instantaneous welder which comprises a welder frame provided with a pedestal. The automatic soldering instantaneous welder is characterized in that the pedestal is rotatably connected with a welding manipulator, and the front end of the welding manipulator is provided with a welding joint. The pedestal is also provided with a first driving assembly which can drive the welding manipulator to turn over forward and backward to force the welding joint to switch between a welding station and a solder brushing station. Above the solder brushing station of the welding joint, the welder frame is also provided with a soldering assembly for brushing solder paster on the welding joint and a second driving assembly for driving the soldering assembly to move horizontally. The automatic soldering instantaneous welder can directly brush solder paster on the welding joint of the welder to enhance welding efficiency.

The invention discloses a using method of a logistics collecting and stacking system suitable for freight containers. The using method includes the steps of loading and unloading preparation, binning operation, unloading operation and the like. According to the using method of the logistics collecting and stacking system suitable for the freight containers, automatic operation is completely controlled by a computer; after a data input and output port inputs the cargo binning position information of the freight containers, a stowage scheme, cargo packaging box stacking coordinate positions, cargo packaging box dimensions and internal dimension data information of the freight containers to the industrial control computer of an electric control device, the industrial control computer controls a supporting undercarriage to make coordinate movement front and back on longitudinal guide rails, and meanwhile a sorting mechanical arm, a ribbon conveyer and a forklift loader are in collaborative operation so that automatic binning or unloading operation can be achieved; and automatic operation is completely controlled by the computer, the defects of manual operation are avoided thoroughly, loading and unloading efficiency is high, and the using method is particularly suitable for cargo loading and unloading stacking operation of the freight containers in logistics storage container shipping.

The invention discloses a control method of an automatic welding production system of net rack connecting rods. The control method includes the steps of steel pipe line delivering, automatic welding,finished product line releasing and the like. Accurate coordinate grabbing and stacking of steel pipe workpieces can be achieved through a steel pipe line delivering unit and a steel pipe line releasing unit, accurate axial positioning of the steel pipe workpieces can be achieved through steel pipe radial clamping and positioning devices, bolts can be subjected to accurate coordinate grabbing andput in the ends of the steel pipe workpieces before welding through an automatic bolt implanting unit, accurate coordinate grabbing and coordinate positioning and connecting of sealing plate or cone head workpieces can be achieved through a sealing plate or cone head supply unit, the sealing plate or cone head workpieces can be accurately and coaxially coordinate-positioned at the welding ends ofthe steel pipe workpieces through sealing plate or cone head pushing devices, through cooperative work of steel pipe rotation drive devices and welding gun devices, one-time welding forming of complete annular weld joints can be achieved, and the control method is especially suitable for welding procedures of the net rack connecting rods.

The invention provides a self-help stamping system which is used for conducting stamping on an object to be stamped. The self-help stamping system comprises a master control computer, an entity stamping mechanism and a true and false identification mechanism. Both the entity stamping mechanism and the true and false identification mechanism are connected with the master control computer. The true and false identification mechanism is used for conducting identification on the object to be stamped. Only when a sent-in object is identified and determined to be the preset object to be stamped, will the true and false identification mechanism send an instruction to the master control computer, and therefore the entity stamping mechanism is driven to implement the stamping action. Through the introduction of the master control computer and the entity stamping mechanism, the self-help stamping system realizes stamping action automation, overcomes the defects of manual operation and saves the labor cost and the energy of workers. Meanwhile, due to the fact that the true and false identification mechanism is adopted, identification and determining can be conducted on the sent-in object before stamping, and only when the sent-in object is determined to be the preset object to be stamped, can the entity stamping mechanism be driven to implement the stamping action.

The invention discloses a metal halide lamp arc tube shrank neck shell interlocking machine and the shaping and neck shrinking method thereof. The interlocking machine comprises a machine frame (1), a clamp head and driving and reversing mechanism (2), a mould driving and reversing and mould closing shaping mechanism (3), a fire head moving mechanism (4), an automatic blanking mechanism (5), an automatic feed mechanism (6), a shrank neck trolley driving and reversing mechanism (7) and a fire head air supplying mechanism (8). The shaping and neck shrinking method comprises preheating, material piling, strongly burning, mould closing, and shrank neck heating and shrinking neck. Using the invention and the shaping and neck shrinking method ensure that the appearance and the size of the shell have good consistency and even wall thickness. The internal hole on the shrank neck part is controllable with good consistency, high production efficiency and rate of finished products.

The invention discloses a bolt automatic placing unit for a net rack connecting rod automatic welding production system. The position corresponding to a sealing plate or a conical head pushing deviceis arranged at the left end and/or the right end of a welding working platform; and the bolt automatic placing unit comprises a bolt feeding bracket, a bolt grabbing and stacking mechanical arm, a bolt grabbing and stacking manipulator and a bolt automatic placing electric control device. For the bolt automatic placing unit for the net rack connecting rod automatic welding production system, a bolt automatic placing controller can calculate an offset according to feedback of a pattern recognition sensor and then performs adjustment on the position of the bolt grabbing and stacking manipulatoraccording to the calculated offset, so that bolts in reverse directions can be subjected to accurate coordinate grabbing and placed into the end part of a steel pipe workpiece before welding through the bolt grabbing and stacking mechanical arm and the bolt grabbing and stacking manipulator, the automation degree is high, the defects of manual operation can be avoided, and the bolt automatic placing unit is particularly suitable for the net rack connecting rod automatic welding production system.

The invention discloses a logistics code fetching vehicle suitable for a freight container. The logistics code fetching vehicle comprises a vehicle frame, a walking part, a slewing bearing, a supporting platform, a work part, a hydraulic system and an electric control system. The work part comprises a door frame, a fork carrier and a fork. The electric control system comprises a battery set, an industrial control computer, a power loop, a data input and output port, a positioning chip, a positioning coordinate moving control loop, a distance feedback control loop, a fork span adjusting loop and a transshipment control loop. Whole geographical position coordinate information of an unloading platform is set in the industrial control computer, and the industrial control computer is electrically connected with the battery set, the data input and output port, the walking part, the hydraulic system, a fork pushing part, a code scanning recognition device on the fork carrier and a distance sensor. The logistics code fetching vehicle suitable for the freight container is relatively high in automation degree, capable of achieving intelligent operation and improving the loading and unloading efficiency and particularly suitable for freight loading and unloading stacking operation during containerized transportation of logistics warehousing.

The invention discloses a speed reducer lubricating oil automatic adding mechanism with the addition amount convenient to control. The mechanism comprises a substrate, fixing plates and a micro motor.An oil collecting box is mounted on the right side of the substrate through bolts, and an oil inlet is formed in the outer surface of the oil collecting box. The micro motor is mounted at the upper end of the oil collecting box, and an output end of the micro motor is fixedly connected with a cooling fan. The cooling fan is connected with the inner surface of the substrate. First air inlets are formed in the inner surface of the upper end of the substrate, and the inner surface of the substrate is fixedly connected with the fixing plates. According to the speed reducer lubricating oil automatic adding mechanism with the addition amount convenient to control, when lubricating oil in the device is consumed after long-time working or evaporates under a high temperature, the height of a movable floating block is moved downwards, accordingly, a transmission gear drives six seal blocks to automatically open through relative reset force of a torsional spring, accordingly, lubricating oil addition work is automatically performed, and an automatic lubricating oil addition function with the addition amount automatically controlled is achieved.

The invention provides an indicating instrument detecting system and method. The detecting system comprises a detected indicating instrument, a standard source, a standard meter, a CMOS camera, a data acquisition card and a computer, wherein the standard source is connected with the detected indicating instrument, the standard meter and the computer, the CMOS camera is connected with the data acquisition card, and the data acquisition card is inserted into a card slot of the computer; the standard source outputs testing benchmark electricity quantity to the detected indicating instrument and the standard meter according to a testing benchmark value; the standard meter outputs a standard value generated according to the testing benchmark electricity quantity to the computer; the CMOS camera acquires an image of the dial plate of the detected indicating instrument in real time, and the image of the dial plate is transmitted to the computer through the data acquisition card; when a pointer in the image of the dial plate coincides with a scale value corresponding to the testing benchmark value, the computer sends a stopping instruction to the standard source, and a current standard value output by the standard meter to the computer is recorded; whether error exceeds an error standard value or not is judged by the computer according to the current standard value and the testing benchmark value, and a judgment result is output.

The invention discloses an automatic switching method and apparatus with a remote monitoring function for backup storage battery packs. The automatic switching apparatus comprises a signal detection module, an FPGA, a discharge gating module, a charging gating module, a communication module and an upper computer monitoring module, wherein the automatic switching of the backup storage battery packs is realized through a synergistic effect of the modules by taking the voltage of each storage battery pack as basis. By adoption of the automatic switching method and apparatus, the automatic switching and remote monitoring of the backup storage battery packs can be realized, so that continuous and uninterrupted work of a to-be-powered system can be ensured; and in addition, the automatic switching apparatus is simple in operation, high in intelligent degree, capable of avoiding shortcomings existing in manual operation, and applicable to application occasions which has relatively high requirement on the quality of the power supply and needs long-term uninterrupted power supply.

The invention discloses a pulse coefficient calculation method for an automatic voltage control system of a thermal power plant. The pulse coefficient calculation method comprises the following steps of S1, storing related information of a control instruction after the automatic voltage control system outputs the control instruction to a machine set; S2, acquiring real-time information before the next regulation period is reached, counting real-time reactive power with maximum reactive power change quantity during outputting the control instruction, and taking a counting result and a corresponding control instruction as a group of newest control samples to be stored; S3, presetting a threshold value N; and S4, calculating a pulse coefficient according to the N groups of newest control samples which are stored. According to the pulse coefficient calculation method, the pulse coefficient of the machine set is automatically calculated in real time according to each control instruction emitted from the automatic voltage control system to the machine set during the running process of the machine set, the defect of manual operation is prevented, and the calculation accuracy and efficiency of the pulse coefficient are favorably improved.

The invention discloses a full-automatic locking barrel type sampling, sample preparation and packaging system for bulk materials. The system comprises filling devices (1), barrel supply conveying devices (2), a transfer conveying device (3), a sealing device (4), a packaging barrel (5) and an electric control device. The system completely adopts computer-controlled automatic operation of filling and packaging, the effect of human factors such as responsibility, emotions and the like of operators on the production schedule can be avoided through the automatic operation, meanwhile, the limitation of proficiency of the operating skill of the operators can be avoided, human and sample separation can be realized, man-made cheating can be avoided, and defects of manual operation can be completely avoided; the state of the packaging barrel is completely controlled, a manager can inquire the working condition of the packaging barrel in real time, and use data of the packaging barrel can be recorded by a central control computer and can be checked conveniently at any time; and samples have the higher safety, and the system is particularly applicable to filling and packaging of the bulk materials for sampling and sample preparation.

The invention discloses a punching sheet metal factory thin flat plate separation grabbing and stacking unit. The punching sheet metal factory thin flat plate separation grabbing and stacking unit comprises a grabbing and stacking mechanical arm, a stacking bracket, a stacking platform and an electronic control device. The grabbing and stacking mechanical arm comprises a mechanical arm body and a grabbing and stacking manipulator. The grabbing and stacking manipulator is installed at the tail section of the mechanical arm body and comprises a grabbing mechanism of a planar structure. The stacking bracket comprises a bracket body and plate stacking frames. Each plate stacking frame is of a vertically-arranged barrel-shaped structure. An annular port is formed in the top end of each barrel-shaped structure. The size of the inner surface of each barrel-shaped structure is in clearance fit with the shape size of a thin flat plate type sheet metal part. A workpiece positioning mechanism and a position sensor are arranged on the upper surface of the stacking platform. The electronic control device comprises an industrial control computer, a positioning grabbing and stacking loop and a pushing and separation loop. The punching sheet metal factory thin flat plate separation grabbing and stacking unit can achieve intelligent operation, avoids the potential safety hazards of manual operation meanwhile improves the production efficiency, and is especially suitable for automatic grabbing and stacking of thin flat plate type sheet metal parts of regular shape structures.

The invention discloses a steel wire rope end and anchor head lock automatic pouring system and a control method of the system. The system comprises a preheating constant temperature furnace, a workpiece transfer device, a constant temperature pouring furnace and an integrated electric control device. The preheating constant temperature furnace comprises a furnace body, a furnace door and a preheating furnace electric control mechanism. The workpiece transfer device comprises a guide rail, a workpiece bracket and a workpiece transfer electric control mechanism. The constant temperature pouringfurnace comprises a supporting chassis, an electric melting furnace and a pouring furnace electric control mechanism. The integrated electric control device comprises a central controller, a preheating control loop, an electric melting furnace melting control loop, a workpiece transfer control loop and a pouring control loop. The steel wire rope end and anchor head lock automatic pouring system is a digital control system, workpiece preheating, workpiece transfer and workpiece pouring can be automatically completed in sequence through concentrated control of a central control computer of theconcentrated electric control device, the production efficiency is high, potential safety hazards are low, and the system is particularly applicable to a pouring working procedure for steel wire ropedeep machining in a pouring way.

The invention discloses machinery for carrying, turning and laying floor tiles. The machinery comprises an upper support frame and a lower support frame, wherein the upper support frame and the lower support frame are of telescopic structures and are connected through a hinge; an armrest is arranged on the upper support frame; an air inlet press button switch is arranged on the armrest; wheels, a braking device and an L-shaped bracket are arranged at the lower part of the lower support frame; the upper part of the lower support frame is provided with a vacuum suction disc; the vacuum suction disc is in open connection with the air inlet press button through a rubber pipe; in the use process, the machinery only needs to extend to be flatly put onto the ground; the floor tiles are put into the L-shaped bracket and on the vacuum suction disc; mortar is smeared; the armrest is held to stand up by the hand and is pushed to the laying positions; a brake pedal is pedaled down; the wheels are used as fulcrums; the lower support frame rotates towards the front lower side; the upper support frame backwards folds; the floor tiles can be easily turned and put into the pasting position; the air inlet press button switch is pressed down, so that the floor tiles are released by the vacuum suction disc. The machinery has the advantages that the structure is simple; the use is convenient; the work intensity is greatly reduced; the work efficiency is improved.

The invention discloses a robot hanging system which includes an industrial robot and a hanger car. The hanger car is provided with a hanger table in a connected manner, the hanger table includes a bracket, a camera system and a jig table, the jig table is connected to the bracket, the camera system is connected to the upper end of the fixture table, the camera system is used for photographing a hanger and transmitting photos to a visual processing system, and the visual processing system performs processing and analyzing on the collected photos to obtain position information of the hanger andsends the position information to the industrial robot. The robot hanging system directly collects and processes the position information of the hanger, so that errors of the stop position of the hanger car and the installation position of the hook are eliminated, and accurate grasping of the hanger by the industrial robot is facilitated; and meanwhile, the robot hanging system can also avoid disadvantages of manual operation, saves labor cost and increase the production efficiency by more than 10%.

The invention relates to a charging and weighing system for a cream production line. The system comprises a powder material charging and weighing device and a liquid material charging and weighing device; the powder material charging and weighing device comprises powder material storage tanks, a spiral propelling mechanism, a weighing trolley and a variable-frequency motor; the initial end of the spiral propelling mechanism is horizontally and fixedly arranged at the lower part of the powder material storage tank, the variable-frequency motor is used for driving the spiral propelling mechanism; the lower part of the tail end of the spiral propelling mechanism is in butt joint with a feeding hole of the weighing trolley; the weighing trolley is in matched butt joint with a row of corresponding powder material storage tanks above a horizontal track; the weighing trolley is in signal connection with a PLC of the variable-frequency motor, the variable-frequency motor gradually decelerates according to a weighing signal, and the weighing trolley stops rotation after reaching a target weight; the liquid material charging and weighing device comprises liquid material storage tanks and pipeline type mass flowmeters which are connected with each other; and an electromagnetic stop valve is arranged at the tail end of the pipeline of each pipeline type mass flowmeter, and the opening and closing of the electromagnetic stop valve respectively control the operation and stop of liquid material charging.

The invention discloses an automatic welding unit of an automatic welding production system of net rack connecting rods. Steel pipe workpieces can be axially positioned accurately through steel pipe radial clamping and positioning devices, bolts can be accurately coordinate-grabbed and put in the ends of the steel pipe workpieces before welding through a bolt grabbing and stacking mechanical arm and a bolt grabbing and stacking mechanical hand, sealing plate or cone head workpieces can be accurately and coaxially coordinate-positioned at the welding ends of the steel pipe workpieces through sealing plate or cone head pushing devices, through cooperative work of steel pipe rotation drive devices and welding gun devices, the steel pipe workpieces can be controlled through the cooperation ofwelding guns and the steel pipe rotation drive devices to circumferentially rotate to complete one-time welding forming of complete annular weld joints, the automation degree is high, the defects of manual operation can be avoided, the uniformity of the welding weld joints can be guaranteed on the premise of guaranteeing the coaxiality of through holes of sealing plates or cone heads and steel pipe bodies, and the automatic welding unit is especially suitable for the automatic welding production system of the net rack connecting rods.

The invention discloses a logistics forklift capable of automatically balancing weight of cargos. The logistics forklift comprises a frame, a travelling part, a slewing bearing, a supporting platform,a working part, a hydraulic system and an electric control system, wherein the working part comprises a portal frame, a fork frame and a fork; the electric control system comprises a battery pack, anindustrial control computer, a power circuit, a data input and output port, a positioning chip, a positioning coordinate movement control loop, a distance feedback control loop, a fork span adjustment loop and a transfer control loop, wherein whole geographic position coordinate information of a loading and unloading platform is arranged inside the industrial control computer, and the industrialcontrol computer is electrically connected with the battery pack, a data input and output port, the travelling part, the hydraulic system, a fork pushing and moving part, a code scanning and identifying device on the fork frame and a distance sensor correspondingly. The logistics forklift capable of automatically balancing the weight of the cargos is high in automation degree and capable of achieving intelligent operation, the loading and unloading efficiency is improved, and is particularly suitable for loading and unloading cargo stacking operation in logistics storage.

The invention relates to a cam paper-counting mechanism comprising a base plate, a cam mechanism, a lift mechanism and paper sheets. A motor of the cam mechanism drives a cam A, a cam B and a cam C, the cam A drives a bearing A to rotate, a sliding plate A pushes forwards a guide plate, and a guide groove rotates around a pin roll to drive a push plate to move to allow a press board to move forwards and press downwards; the guide groove slides forwards under the cam B through a bearing B to drive a cam follower to move in the guide groove to allow a needle to move back and forth; the cam C drives a sliding plate C to move forwards to allow a bearing D to rotate so as to drive a wedge-shaped connecting plate to ascend as well as the needle, the needle ascends and moves forwards to touch one corner of one paper sheet and push the same to move forward, the press board then moves forwards to be inserted into the paper sheets and press downwards, one paper sheet is separated from those on the upper portion, meanwhile, the lift mechanism lowers the height of the paper sheets, when the cam mechanism rotates in one circle, the height of one paper sheet is just lowered, so that the number of paper sheets can be counted in repeated motions of the cam paper-counting mechanism.