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Electron beam fuse wire additive manufacturing device and method capable of achieving gradient material preparation

A gradient material and additive manufacturing technology, applied in the field of additive manufacturing, can solve the problems of large volume, difficult to guarantee the quality of formed parts, difficult to adapt to heterogeneous laminated metal structures, and embedded special material parts manufacturing needs and other problems

Active Publication Date: 2018-08-07
AVIC BEIJING AERONAUTICAL MFG TECH RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for parts with large structures, the volume of the vacuum chamber is relatively much larger. Frequent start / stop of large vacuum systems makes it difficult to greatly improve production efficiency; frequent replacement of wire materials makes it difficult to guarantee the quality of formed parts
[0007] The existing electron beam fuse deposition additive manufacturing equipment has been difficult to meet the manufacturing needs of heterogeneous laminated metal structures and embedded special material parts

Method used

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  • Electron beam fuse wire additive manufacturing device and method capable of achieving gradient material preparation
  • Electron beam fuse wire additive manufacturing device and method capable of achieving gradient material preparation
  • Electron beam fuse wire additive manufacturing device and method capable of achieving gradient material preparation

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Experimental program
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Effect test

Embodiment 1

[0077] see figure 1 , figure 2 , image 3 , Figure 4 , Figure 5 , Image 6 , Figure 7 , Figure 8 , Figure 9 , to illustrate the working process of an electron beam fuse additive manufacturing device and its processing method for realizing the preparation of gradient materials in the present invention, in order to obtain such Figure 8 The fuse forming effect shown, the manufacturing method is as follows:

[0078] First step, make sure Figure 8 The required power of each wire shown is stored in the corresponding power adjustment circuit 234 of the wire, and the focus current required by each wire is stored in the corresponding focus current adjustment circuit 254 of the wire. If it does not exist, after a series of craft test, get Figure 8 One or several kinds of wire materials shown correspond to the optimal power and focus current parameters, which are respectively stored in the power adjustment circuit 234 corresponding to the wire material and the focus cu...

Embodiment 2

[0103] Such as Figure 10 As shown, an electron beam fuse additive manufacturing device that realizes gradient material preparation of the present invention can also be obtained as Figure 10 The overall control principle of the shown fuse forming effect is similar to that of Embodiment 1. The main difference is that the path parameters planned by the fuse path planning system are different, and different horizontal plane rotation motion parameters are required. The key control system working sequence and power supply parameter settings , Wire selection and wire feeding settings are also different.

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PUM

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Abstract

The invention discloses an electron beam fuse wire additive manufacturing device and method capable of achieving gradient material preparation. The electron beam fuse wire additive manufacturing device and method are used for achieving processing and manufacturing, which are difficult to achieve through a current 3D printing technology and conventional forging and casting methods, of heterogeneouslaminated metal structures and parts internally provided with special materials in a burying mode. The electron beam fuse wire additive manufacturing device comprises an electron gun, a high-voltagepower supply, a vacuum chamber, a vacuum pump set, a main control system, a wire selecting and sending system, a wire sending managing unit, an electron gun moving working table, a formed part carrying working table, a power supply control system, an electron gun electromagnetic control system, an electron gun moving control unit, a working table moving control unit, a machine vision recognition device, an image processing unit and a fuse wire path planning system. According to the electron beam fuse wire additive manufacturing device, the types of carried wires are many, the quantity of the carried wires is large, and the production efficiency of processing and manufacturing of the heterogeneous laminated metal structures and the parts internally provided with the special materials in theburying mode can be improved greatly; and according to the texture of the fused wires, an electron-beam source real-timely adjusts the output power and meets the demand of the fused wires for fusiondeposition modeling.

Description

technical field [0001] The present invention relates to the field of additive manufacturing, specifically, an electron beam fuse additive manufacturing device for realizing gradient material preparation, and the invention also relates to an electron beam fuse additive manufacturing method for realizing gradient material preparation. Background technique [0002] Additive manufacturing technology is a major innovation in the field of manufacturing technology in the past two decades. It is a new manufacturing technology that can effectively shorten the development cycle and reduce costs, and can manufacture some parts with complex shapes that are difficult to manufacture using conventional technologies. Material manufacturing technology can quickly, directly and accurately transform design ideas into parts with certain structural properties. [0003] At present, additive manufacturing devices mainly include plasma, arc, electron beam, laser, etc. as heat source devices. [00...

Claims

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Application Information

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IPC IPC(8): B23K15/00B23K15/02
CPCB23K15/0026B23K15/0086B23K15/02Y02P10/25
Inventor 许海鹰左从进黄志涛邢一思桑兴华
Owner AVIC BEIJING AERONAUTICAL MFG TECH RES INST
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