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Manufacturing process of aluminum alloy wheel

A manufacturing process, aluminum alloy technology, applied in the field of casting and spinning aluminum alloy wheel manufacturing process, can solve the problems of inability to guarantee that the product 100% meets customer standards, short process layout description, short spinning process time, etc., to save the original cooling The effect of compressed air, improving market competitiveness, and improving product quality

Active Publication Date: 2018-09-07
CITIC DICASTAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There is no X-ray inspection in the manufacturing process of this invention, and the pre-machining is canceled, which respectively cause safety hazards in the subsequent wheel hubs of the die-casting process and the spinning process
Although the improvement of the casting machine and the mold improves the quality of the cast product, it cannot guarantee that the product 100% meets the customer's standard, and the customer requires that the product must be 100% fully inspected by X-ray. At the same time, the process does not have a short process layout. To describe, the die-casting process takes a long time, while the spinning process takes a short time, so there must be a reasonable match to realize automated in-line production

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0014] Example 1: A manufacturing process of an aluminum alloy wheel. The process flow is: Casting----Removing flashing----Soaking----Spinning----Heat treatment----Removing the gate-- --X-ray----machine addition.

[0015] The casting process is to develop a fully water-cooled mold, that is, use water cooling to cool the casting mold. The holding pressure is 830mbar, the holding time is 120s, and the cooling time after pressure relief is 35s. The production cycle is increased from the original 6min / piece to 4min. / Piece, the casting production efficiency is increased by 33%; the application of the fully water-cooled mold will improve the quality of the wheel, the elongation of the spokes and the wheel center will be increased to 6%, and the elongation of the inner rim and rim will be increased to 10%, which can reduce the wheel It weighs 0.7Kg. The water-cooled mold abandons the wind cooling mode, and saves the cost of compressed air.

[0016] The deburring process refers to the u...

example 2

[0020] Example 2: The casting process is to develop a fully water-cooled mold, that is, to use water cooling to cool the casting mold. The holding pressure is 850mbar, the holding time is 150s, and the cooling time after pressure relief is 50s. The production cycle is changed from the original 6.5min / The number of parts is increased to 4.2min / piece, and the casting production efficiency is increased by 35%; the application of fully water-cooled molds will improve the quality of the wheel, the elongation of the spokes and the wheel center will be increased to 8%, and the elongation of the inner rim and rim will be increased to 10% , It can reduce the weight of the wheel by 1.1Kg. The water-cooled mold abandons the wind cooling mode, and saves the cost of compressed air.

[0021] The deburring process refers to the use of special deburring equipment to remove the burrs of the casting blank at the rim, so as to ensure that the rim does not spin in after spinning, prevent defects su...

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PUM

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Abstract

The invention discloses a manufacturing process of an aluminum alloy wheel. The manufacturing process of the aluminum alloy wheel comprises casting, deburring, soaking, spinning, heat treatment, gateremoving, X-ray, and machine addition. According to the manufacturing process of the aluminum alloy wheel, the cost is saved by about 18 yuan / part from the casting production efficiency, the improvingof products quality, the saving of original cooling compressed air, the cancelling of pre-machine addition, the temperature preheating and spinning of blank strip and the temperature pretreating of blank strip and the like; the weight of finished products are reduced by 0.7-1.1 kg, the comprehensive manufacturing cost of the aluminum alloy wheel is even with that of a common casting wheel, and and the market competitiveness of a casting and spinning wheel is improved; and short-flow, lightweight and low-cost technology for manufacturing the cast and spinning wheel is realized, the intelligentization of machining is realized, and the manufacturing process is suitable for automatic production of large-scale casting and spinning wheels.

Description

Technical field [0001] The invention relates to the field of wheel manufacturing, in particular to a manufacturing process of cast-rotating aluminum alloy wheels. Background technique [0002] The cast-spin aluminum alloy wheel is an aluminum alloy wheel in which the spokes are formed by a low-pressure casting process and the rim is formed by a powerful spinning process. The process flow is: casting----cooling----X-ray---de-gating----milling platform----pre-machine adding----preheating----spinning-- --Cooling----Heat treatment----Machining. At present, this kind of process has caused the blank temperature to not be effectively used, the utilization rate of metal materials is low, and the manufacturing cost is high. At the same time, the tempo of casting and spinning is inconsistent and cannot be realized. Automatic connection production. [0003] The publication number of the application published by the State Intellectual Property Office: CN 104128743 A "Low-pressure casting and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D17/00C22F1/04B23P15/00
CPCC22F1/002C22F1/04B22D17/00B23P15/00B22D25/02B22D31/00B22D21/04B21D22/18B21H1/10B22D21/007
Inventor 常海平张立娟徐世文李昌海朱志华
Owner CITIC DICASTAL
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