Manufacturing process of aluminum alloy wheel
A manufacturing process, aluminum alloy technology, applied in the field of casting and spinning aluminum alloy wheel manufacturing process, can solve the problems of inability to guarantee that the product 100% meets customer standards, short process layout description, short spinning process time, etc., to save the original cooling The effect of compressed air, improving market competitiveness, and improving product quality
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example 1
[0014] Example 1: A manufacturing process of an aluminum alloy wheel. The process flow is: Casting----Removing flashing----Soaking----Spinning----Heat treatment----Removing the gate-- --X-ray----machine addition.
[0015] The casting process is to develop a fully water-cooled mold, that is, use water cooling to cool the casting mold. The holding pressure is 830mbar, the holding time is 120s, and the cooling time after pressure relief is 35s. The production cycle is increased from the original 6min / piece to 4min. / Piece, the casting production efficiency is increased by 33%; the application of the fully water-cooled mold will improve the quality of the wheel, the elongation of the spokes and the wheel center will be increased to 6%, and the elongation of the inner rim and rim will be increased to 10%, which can reduce the wheel It weighs 0.7Kg. The water-cooled mold abandons the wind cooling mode, and saves the cost of compressed air.
[0016] The deburring process refers to the u...
example 2
[0020] Example 2: The casting process is to develop a fully water-cooled mold, that is, to use water cooling to cool the casting mold. The holding pressure is 850mbar, the holding time is 150s, and the cooling time after pressure relief is 50s. The production cycle is changed from the original 6.5min / The number of parts is increased to 4.2min / piece, and the casting production efficiency is increased by 35%; the application of fully water-cooled molds will improve the quality of the wheel, the elongation of the spokes and the wheel center will be increased to 8%, and the elongation of the inner rim and rim will be increased to 10% , It can reduce the weight of the wheel by 1.1Kg. The water-cooled mold abandons the wind cooling mode, and saves the cost of compressed air.
[0021] The deburring process refers to the use of special deburring equipment to remove the burrs of the casting blank at the rim, so as to ensure that the rim does not spin in after spinning, prevent defects su...
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