Real-time traceable rotation detection production pipeline data acquisition system

A technology of data acquisition system and production line, applied in the direction of instruments, computing, computer parts, etc., can solve the problems of not uploading data management system in real time, unable to detect the analysis of the use of the station, and difficult for operators to observe the display interface, etc. Achieve the effect of stable and smooth communication, convenient implementation, and reduced labor intensity

Active Publication Date: 2018-09-11
QINGDAO PENGHAI SOFT CO LTD
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AI Technical Summary

Problems solved by technology

Operators on the display interface on the testing station are generally not easy to observe, and they are easily fatigued after long-term observation, causing some unqualified products to go offline and enter the next process, which has a negative impact on the quality of the products when they leave the factory.
[0004]At present, the data of the detection stations on the production line of rotation detection is mostly stored locally and not uploaded to the unified data management system in real time. When the product enters the line body detection, there is no It is bound with the detection station, so it is impossible to achieve data traceability management, and it is also impossible to analyze the use of the detection station

Method used

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  • Real-time traceable rotation detection production pipeline data acquisition system

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Embodiment Construction

[0018] see figure 1 , the present invention is a real-time traceable rotation detection production line data acquisition system, comprising:

[0019] 1. Number each detection station 8 of the rotation detection production line 1 in sequence, install the RFID chip 7, and correspond the information of the RFID chip 7 and the detection station number in the SCADA data acquisition system one by one.

[0020] 2. Install a WIFI serial server 9 at the existing communication port of each detection station 8 of the rotation detection production line 1, set the WIFI serial server 9 to STA mode (wireless terminal mode), and set the IP of each WIFI serial server 9 Address, port number (one-to-one correspondence with each test station number). Compared with the use of wireless sensors and wireless communication platforms in the prior art, the WIFI serial port server 9 realizes one-to-one binding by setting the IP address, port number and detection station number 8, without setting the inc...

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Abstract

A real-time traceable rotation detection production pipeline data acquisition system includes detection stations installed on a rotation detection production pipeline and moving circularly; the detection stations are sequentially numbered from 1; and communication interfaces are arranged on the detection stations. The system is characterized in that WIFI serial port servers are added on the communication interfaces of the detection stations and are connected with the industrial control integrated machine through a wireless router; and a SCADA data acquisition system and a database are arrangedin the industrial control integrated machine; and data acquisition is performed by using a communication protocol of the detection stations, and the acquired data is stored in the database. The real-time traceable rotation detection production pipeline data acquisition system realizes the binding of the detection stations, the acquisition data and the products, makes the data traceable, and predicts the maintenance time of the detection stations through the data analysis.

Description

technical field [0001] The invention relates to a real-time traceable rotation detection production line data acquisition system, which is mainly used for the rotation production line of a factory, such as the rotation detection production line of a refrigerator factory for evacuation and electricity. Background technique [0002] At present, there are important process parameters of some products in the factory production that need time to be tested. In order to improve production efficiency, a rotating detection production line will be used in actual production, that is, a line will have an inlet and an outlet, which is U-shaped (see figure 1 ), there will be multiple detection stations installed on the suspension chain in the line body, in a ring shape (see attached figure 1 ), run synchronously with the line body. The product line entrance is connected to the testing station for production testing, and the product is separated from the testing station at the exit to ent...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K17/00G08B21/18
CPCG06K17/0022G08B21/18
Inventor 于忠清王玲军史铭立赵超超
Owner QINGDAO PENGHAI SOFT CO LTD
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