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Large-diameter slurry shield comprehensive tunneling method for strong permeable soil and rock composite stratum

A composite stratum and mud-water shield technology, which is applied in earthwork drilling, mining equipment, tunnels, etc., can solve problems such as poor quality of mud film, imperfect control technology, difficulty in entering the warehouse under pressure, etc.

Active Publication Date: 2018-10-12
CHINA RAILWAY SHISIJU GROUP CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to the huge difference in the physical and mechanical properties of soil and rock, when these two materials coexist in the excavation surface of the muddy water shield, the working conditions and states of the shield tunneling systems will change drastically, which directly leads to "severe wear of the cutterhead and cutter, The cutter head is easy to form mud cake, the excavation speed is slow, and the excavation direction is shifted" and many other technical problems. If the upper soil permeability coefficient is high, there will also be "poor mud film quality, unstable excavation surface, pressured into the warehouse Difficulty" etc.
[0004] Most of the existing composite geological construction methods use earth pressure balance shield tunneling, and the relevant control technology for tunneling construction of mud-water shield tunneling in strong permeable upper-soil and lower-rock composite strata is not perfect enough
[0005] At the same time, the existing technology does not consider the special geological conditions of the shield tunneling for the control of the stability of the building structure or the surface settlement near the shield tunneling area, and is an applicable construction method for homogeneous strata (compared to composite strata). Moreover, most of the patent research objects are earth pressure balance shields, which have little enlightening significance for the patent of the present invention

Method used

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  • Large-diameter slurry shield comprehensive tunneling method for strong permeable soil and rock composite stratum
  • Large-diameter slurry shield comprehensive tunneling method for strong permeable soil and rock composite stratum
  • Large-diameter slurry shield comprehensive tunneling method for strong permeable soil and rock composite stratum

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] For the compound stratum with upper soil and lower rock, it is necessary to select the type of cutter head 1 and configure the cutters before the formal tunneling of the shield machine.

[0040] Such as figure 1 , the cutter head 1 innovatively adopts the design form of the composite atmospheric cutter head 1, and the internal design is a hollow structure. There are two types of knife positions arranged on the surface of the cutter head 1: the middle part of the cutter head 1 is a type I knife fixed in the form of a knife position, the outer ring of cutter head 1 is a type II tool position that can realize normal pressure hobbing interchangeability (such as figure 1 The position circled in the middle), the ratio of the two types of cutter positions during the shield tunneling process is determined according to the ratio of the soil mass to the rock mass in the shield tunneling section and the intrusion height of the rock mass, to ensure that the hob in the composite str...

Embodiment 2

[0059] On the basis of Example 1, the prevention and control of the mud cake on cutter head 1 is strengthened.

[0060] The prevention and treatment of mud cake in the center body of cutter head 1 includes two technical measures: prevention and treatment. The comprehensive use includes the developed central scour knife with scouring function, mud cake cutting water jet, cutter head 1 temperature real-time monitoring system, mud cake dispersant in the A variety of equipment and materials in the tunnel, supplemented by shield tunneling parameters to jointly prevent and control mud cake.

[0061] The prevention of mud cake on cutter head 1 is to replace the original central flushing knife of cutter head 1 with a central flushing knife with a flushing nozzle and a mud channel, and the rear of the cutter barrel is connected to the rear P 0.1 The pump and the mud pressure are adjusted according to the actual situation. While the shield tunneling is cutting the soil, the mud is spray...

Embodiment 3

[0065] Since the excavation diameter of the shield machine is slightly larger than the diameter of the shield body, and the diameter of the shield body is slightly larger than the diameter of the shield tail, the excavation diameter of the shield machine is 12.55 meters, while the diameter of the front shield body is 12.51 meters, and the diameter of the middle shield is 12.49 meters. The diameter of the shield tail is 12.47 meters, so the gap between the excavation surface and the shield tail is about 4cm. This space is a tapered space before the segment wall is grouted after the segment comes out of the shield tail. It is to reduce the soil mass. It is set for the extrusion force and friction force of the shield machine, but it may form a space for top settlement during the excavation process.

[0066] In order to reduce the settlement caused by the taper formed between the excavation surface and the shield body, during the advancement of the shield body, an inert material is...

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Abstract

The invention provides a large-diameter slurry shield comprehensive tunneling method for a strong permeable soil and rock composite stratum, and relates to the field of shield construction. Accordingto the method, a combined type atmospheric pressure cutterhead is adopted, cutter locations are arranged on the cutterhead, and tools which can be changed at the atmospheric pressure are installed onthe cutter locations; the cutter locations include a Class I cutter location fixed in the form of the tool and a Class II cutter location which can realize hobbing interchange at the atmospheric pressure; fixed tools are installed on the Class I cutter location, interchangeable tools are installed on the Class II cutter location, and cutting trajectories of the interchangeable tools covers the cutterhead; tunneling process control includes control over the cutterhead rotating speed, control over the cutterhead thrust and torque, control over the cutting opening pressure, control over attitude,and control over synchronous grouting construction parameters; and rigid single-fluid slurry with water dispersion resistance is adopted during synchronous grouting construction. By adopting the combined type atmospheric pressure cutterhead, the two types of tools are sepatrately mounted on the cutterhead, the two types of cutter locations cover the cutting trajectory of the entire cutterhead, the fixed tools are used for cutting soil mass, the interchangeable tools are used for cutting rock mass, and therefore smooth tunneling of composite geology is ensured.

Description

technical field [0001] The invention provides a large-diameter mud-water shield comprehensive excavation method in a strong water-permeable soil-rock composite stratum, and relates to the field of shield construction. Background technique [0002] The mud-water shield construction method is a very mature tunnel construction method. Due to its advantages of "little environmental disturbance, high construction efficiency, and good stratum adaptability", with the rise of my country's subway construction, more and more cities are building tunnels in the subway Select this construction method during construction. However, due to the regional and unique nature of geotechnical engineering, mud-water shields will inevitably encounter some special engineering geological conditions during the construction of urban subway tunnels. At present, the most difficult one is the composite strata of upper soil and lower rock. [0003] Due to the huge difference in the physical and mechanical p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E21D9/00E21D9/08E21D9/093
CPCE21D9/002E21D9/006E21D9/08E21D9/093
Inventor 陈健张哲王承震李树忱王焕王华伟赵国栋李占先王德福胡浩李海振孙旭涛赵世森
Owner CHINA RAILWAY SHISIJU GROUP CORP
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