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Floor moulding process and device thereof

A molding process and molding device technology, applied in the field of floor molding process and device, can solve the problems of increasing energy consumption, rebounding of board textures, loss of aesthetics of the floor and its imitation and slip resistance, and reduce labor, The effect of increasing production

Inactive Publication Date: 2018-12-04
张伟明
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] The processing technology adopted by many enterprises now is that after the plate is formed in a high-temperature and high-pressure mold, it is pressed for the first time to ensure the degree of aesthetics and simulation and anti-slip, and then it is pressed for the second time, and the second time is generally used. Hydraulic press Pressed by advanced oil pressure technology, generally the plate must be put back into the mold to be heated and pressurized again before the second oil pressure, and then the oil pressure is pressed. After the second oil pressure is completed, the completion time of the whole process is basically It takes about two hours, which greatly increases energy consumption and seriously affects the production efficiency of floor panels
[0004] In the prior art, the texture of the plate is easy to rebound after being pressed by hot pressing, and the depth of the deep floor texture that was originally pressed changes and becomes shallower, which makes the floor lose its aesthetics and simulation, including anti-slip

Method used

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  • Floor moulding process and device thereof

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Experimental program
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Effect test

Embodiment 1

[0036] Embodiment 1 of the present invention provides a floor molding process. The program includes the following steps:

[0037] Step 1. The mold is hot-extruded to form a sheet, and the discharge temperature of the sheet is 200-220°C;

[0038] Step 2: The plate is subjected to mirror pressing roll, and the temperature of the roll is 60-100°C; at the same time, roll the PVC film material on the plate;

[0039] Step 3: Carry out wood grain embossing on the board, the temperature of the board is 100-140°C; the temperature of the roller is 30-60°C;

[0040] Step 4, S-shaped rolling is carried out on the plate, and the temperature of the roll is 80-120°C;

[0041] Step five, blanking, cutting and cooling.

Embodiment 2

[0043] Embodiment 2 of the present invention provides a floor forming device, specifically, such as figure 1 Shown, comprise frame 10 and mold 9, it is characterized in that, described frame 10 comprises the first group of pressure rollers, the second group of pressure rollers, No. E roller 5, PVC molding material roller 7 and guide film roller 8;

[0044] The first group of pressure rollers includes No. A roller 1 and No. B roller 2, and the No. A roller 1 and No. B roller 2 are arranged longitudinally on the right side of the frame 10 and the No. B roller 2 Located above the No. A roll 1, the sheet material 6 passes through the No. A roll 1 and the No. B roll 2 for mirror pressing; the PVC molding material roll 7 is also arranged above the frame 10, and the B The right side of No. roller 2 is provided with the film guiding roller 8, and the No. B roller 2 drives the PVC mold material roller 7, and the film guiding roller 8 is close to the PVC film material on the PVC mold ma...

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Abstract

The invention discloses a floor moulding process and a device thereof. The process comprises the following steps: step 1) performing hot extrusion molding of a sheet material by a die, wherein the discharge temperature of the sheet material is 200-220 DEG C; step 2) performing mirror pressing roller on the sheet material, wherein the temperature of the roller is 60 to 100 DEG C; at the same time,rolling a PVC film material at the sheet material; step 3) embossing the sheet material with wood grain, wherein the temperature of the sheet material is 100-140 DEG C, and the temperature of the roller is 30-60 DEG C; step 4) performing S-shaped rolling on the sheet material, wherein the temperature of the roller is 80-120 DEG C; and step 5) performing steps of blanking, cutting, and cooling. Thefloor moulding process has good stability and is realistic compared with natural; the labor can be reduced, and the production amount can be increased; the thickness of the sheet material can be produced is 3 to 6 mm; the embossed wood grain depth of the plate is 0.05-0.1 mm, which is deeper than that of the normal sheet material; the floor does not rebound and has more realistic beauty and anti-slip property; and the floor can play a leading role in the equipment of similar products.

Description

technical field [0001] The invention relates to the field of floor processing, in particular to a molding process and device for a floor. Background technique [0002] Thermoforming is a simple and common processing method in the plastics processing industry. It mainly uses heat to process the mold, injects the sample, fixes the model on the heating plate with pressure, and controls the melting temperature and time of the sample to achieve hardening after melting. , Cool, and then take out the finished model. [0003] The processing technology adopted by many enterprises now is that after the plate is formed in a high-temperature and high-pressure mold, it is pressed for the first time to ensure the degree of aesthetics and simulation and anti-slip, and then it is pressed for the second time, and the second time is generally used. Hydraulic press Pressed by advanced oil pressure technology, generally the plate must be put back into the mold to be heated and pressurized agai...

Claims

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Application Information

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IPC IPC(8): B29C69/02B29L7/00B29L9/00
CPCB29L2007/002B29L2009/00
Inventor 张伟明
Owner 张伟明