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Process for preparing austenitic nodular cast iron in controllable cooling way

A technology of controlled cooling and austenite, which is applied in the preparation of austenitic ductile iron, and the field of ausferitic ductile iron prepared by controlling the cooling process, which can solve the problems of long production cycle, environmental impact, large energy consumption, etc., and achieve excellent Performance, reduced energy consumption, and simple process

Active Publication Date: 2019-01-01
WUHAN TEXTILE UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the main production method of austenitic ductile iron is austempering heat treatment, which consumes a lot of energy and has a long production cycle. If it is not handled properly, it will have a certain impact on the environment.

Method used

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  • Process for preparing austenitic nodular cast iron in controllable cooling way
  • Process for preparing austenitic nodular cast iron in controllable cooling way
  • Process for preparing austenitic nodular cast iron in controllable cooling way

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The grade of the ausferitic ductile iron prepared in this example is: QTD 1200-3, and the corresponding isothermal temperature is 320°C. In this example, the process flow for preparing the ausferitic ductile iron by controlled cooling is as follows: the first step is to smelt qualified molten iron at a temperature of 1500 °C, after spheroidizing inoculation, the pouring temperature of the molten iron is 1375 °C, pouring Into the mold equipped with thermocouples, the temperature is detected by the thermocouples in real time, and when the temperature of the workpiece drops to 935°C, the box is opened quickly;

[0025] The second step is to open the furnace door and quickly push the workpiece into the furnace at the pre-set isothermal temperature (320°C±3°C in this embodiment) through the transmission raceway, and close the furnace door (from when the workpiece is boxed to entering the furnace) , completed within 10 to 20 seconds). Open the air stirrer at the top of the f...

Embodiment 2

[0029] The grade of the ausferitic ductile iron prepared in this example is: QTD 1050-6, and the corresponding isothermal temperature is 350°C. In this example, the process flow for preparing the ausferitic ductile iron by controlled cooling is as follows: the first step is to smelt qualified molten iron at a temperature of 1505°C, after spheroidizing inoculation, the pouring temperature of the molten iron is 1390°C, and pouring Into the mold equipped with thermocouples, the temperature is detected by the thermocouples in real time, and when the temperature of the workpiece drops to 950 ° C, the box is opened quickly;

[0030]The second step is to open the furnace door and quickly push the workpiece into the furnace at the pre-set isothermal temperature (350°C±3°C in this embodiment) through the transmission raceway, and close the furnace door (from the time when the workpiece is boxed to enter the furnace) , completed within 10 to 20 seconds). Open the air stirrer at the top...

Embodiment 3

[0034] The grade of the ausferitic ductile iron prepared in this example is: QTD 1400-1, and the corresponding isothermal temperature is 280°C. In this example, the process flow for preparing the ausferitic ductile iron by controlled cooling is as follows: the first step is to smelt qualified molten iron at a temperature of 1490°C, after spheroidizing and inoculating, the pouring temperature of the molten iron is 1365°C, and pouring Into the mold equipped with thermocouples, the temperature is detected by the thermocouples in real time, and when the temperature of the workpiece drops to 920°C, the box is opened quickly;

[0035] The second step is to open the furnace door and quickly push the workpiece into the furnace at the pre-set isothermal temperature (280°C±3°C in this embodiment) through the transmission raceway, and close the furnace door (from the time the workpiece is unboxed to entering the furnace). , completed within 10 to 20 seconds). Open the air stirrer at the...

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Abstract

The invention provides a process for preparing austenitic nodular cast iron in a controllable cooling way. The process comprises the following steps: firstly smelting qualified molten iron, after nodularizing inoculation treatment, pouring to a casting mold at an appropriate temperature, cooling a workpiece to a temperature of an austenite transition temperature or more, immediately taking the workpiece out of the casting mold, placing the workpiece in a control cooling apparatus, adopting a controllable cooling way to rapidly cool various parts of the workpiece to the appropriate temperatureaccording to a set cooling rate, preserving the heat for a period of time, taking out the workpiece, cooling the workpiece in the air to the room temperature, and finally obtaining a matrix tissue which is austenitic nodular cast iron of the ausferrite. The austenitic nodular cast iron prepared in the invention has excellent performance, and the process has simple procedures and has the advantagesof energy conservation, time conservation, environmental protection and the like.

Description

technical field [0001] The invention provides a method for preparing ausferitic ductile iron, in particular relates to a method for preparing ausferitic nodular iron by controlling a cooling process, and belongs to the technical field of metal materials. Background technique [0002] The microstructure of austenitic ductile iron consists of a mixed structure of austenite plus acicular ferrite. Each bundle of acicular ferrite consists of many thin ferrite sheets with the same phase and a thickness of about 200nm. Its austenite has two forms: one is the approximately equiaxed massive austenite existing between the acicular ferrite; the other is the thin strip austenite existing in the acicular ferrite body. Heating the ductile cast iron to above the temperature at which austenite begins to form, keeping it for a certain period of time to transform the matrix structure into austenite structure, and then cooling rapidly to above the temperature at which martensite begins to tr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/04C22C33/08C21C1/10C21D5/00
CPCC21C1/10C21D5/00C21D2211/001C22C33/08C22C37/04
Inventor 龚文邦彭亭涛徐航孙利
Owner WUHAN TEXTILE UNIV