Carbon fiber/nanofiber synergistic tough ceramic matrix composite material and preparation method thereof

A technology of nanofibers and composite materials, which is applied in the field of carbon fiber/nanofiber synergistic tough ceramic matrix composites and its preparation, can solve the problem of difficult control of the content and distribution of carbon nanotubes, and limited long diameters of nanowires and whiskers. Ratio, large-scale production does not have advantages, etc., to achieve the effect of low cost, controllable distribution, and improved strength

Active Publication Date: 2021-12-31
XI'AN POLYTECHNIC UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In the above patents, the use of chemical deposition and chemical grafting methods cannot avoid the damage of high temperature and reagents to the intrinsic properties of carbon fibers, and it is difficult to control the content and distribution of carbon nanotubes
[0005] Chinese patent application CN107673773A discloses a preparation method of graphene-modified carbon fiber-reinforced silicon carbide composite material. Graphene oxide is introduced into carbon fiber prefabricated body by hydrothermal chemical reduction method, and graphene-modified material is prepared by chemical vapor infiltration process. Carbon fiber reinforced silicon carbide composite materials, this method can control the morphology and structure of graphene materials to a certain extent, but this method requires high equipment requirements in actual production, and has no advantages for large-scale parts and large-scale production
[0006] Chinese patent application CN107686366A discloses a method for preparing a nanowire and whisker synergistically toughened ceramic matrix composite material. The method obtains a porous preform by growing nanowires in situ on a gel-cast whisker preform and then densifies the ceramic This method is suitable for the production of large-scale, special-shaped and complex components, but the nanowires and whiskers are limited by their own aspect ratio, and the unique advantages of the continuous length of carbon fibers have not been brought into play, which restricts the performance potential of the material.

Method used

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  • Carbon fiber/nanofiber synergistic tough ceramic matrix composite material and preparation method thereof
  • Carbon fiber/nanofiber synergistic tough ceramic matrix composite material and preparation method thereof
  • Carbon fiber/nanofiber synergistic tough ceramic matrix composite material and preparation method thereof

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Embodiment 1

[0038] A method for preparing a carbon fiber / nano fiber synergistic tough ceramic matrix composite material, comprising the following steps:

[0039] (1) Pre-treatment of carbon fiber sizing: the pre-treatment working solution is a mixed solution of ethanol and water, the concentration of the mixed solution is 65%, the pre-treatment working solution is placed in the slurry tank, and the temperature of the slurry tank is room temperature 25 ° C. The sizing machine is dried by a bellows at a drying temperature of 65°C and wound at a speed of 10m / min to obtain flattened carbon fiber bundles;

[0040] (2) Slurry preparation: Add nanofibers, isopropanol, oxidized starch, polyvinyl alcohol, and grease to distilled water respectively, and the solid mass ratio of isopropanol to nanofibers is 20:3, and the nanofibers include carbon nanotubes , SiC nanowires, the percentage by weight of each component of the slurry: carbon nanotubes 0.5wt.%, SiC nanowires 1wt.%, polyvinyl alcohol 2wt.%,...

Embodiment 2

[0048] A method for preparing a carbon fiber / nano fiber synergistic tough ceramic matrix composite material, comprising the following steps:

[0049] (1) Pre-treatment of carbon fiber sizing: the pre-treatment working liquid is a mixed solution of ethanol and water, the concentration of the mixed solution is 50%, the pre-treatment working liquid is placed in the slurry tank, and the temperature of the slurry tank is 45 ° C. The yarn machine is dried by a bellows at a drying temperature of 65°C and wound at a speed of 40m / min to obtain flattened carbon fiber bundles;

[0050] (2) Slurry preparation: Add nanofibers, isopropanol, oxidized starch, polyvinyl alcohol, and grease to distilled water respectively, and the nanofibers include carbon nanotubes and SiC nanowires. Tube 2wt.%, SiC nanowire 0.1wt.%, polyvinyl alcohol 3wt.%, oxidized starch 0.1wt.%, distilled water 90wt.%, grease 0.1wt.%, isopropanol 4.7wt.%, mixing and ultrasonic dispersion uniform , to prepare a slurry;

...

Embodiment 3

[0058] A method for preparing a carbon fiber / nano fiber synergistic tough ceramic matrix composite material, comprising the following steps:

[0059] (1) Pre-treatment of carbon fiber sizing: the pre-treatment working liquid is a mixed solution of ethanol and water, the concentration of the mixed solution is 10%, the pre-treatment working liquid is placed in the slurry tank, and the temperature of the slurry tank is 80 ° C. The yarn frame is dried by a bellows at a drying temperature of 80°C and wound at a speed of 100m / min to obtain flattened carbon fiber bundles;

[0060] (2) Slurry preparation: Add nanofibers, isopropanol, oxidized starch, polyvinyl alcohol, and oil respectively in distilled water, the nanofibers are carbon nanotubes, and the weight percentage of each component of the slurry: carbon nanotubes 0.2wt. %, SiC nanowire 0.8wt.%, polyvinyl alcohol 2.3wt.%, oxidized starch 1.5wt.%, distilled water 90wt.%, oil 0.2wt.%, isopropanol 5wt.%, mixed ultrasonically disper...

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Abstract

The invention relates to a carbon fiber / nanofiber synergistic strong and tough ceramic matrix composite material and a preparation method thereof. The preparation method introduces carbon nanotubes and SiC nanowires into carbon fibers by means of a sizing process, and weaves a multi-scale prefabricated body through textile forming means. The ceramic matrix is ​​densified by chemical vapor infiltration, reaction infiltration, precursor immersion cracking, etc., and carbon fiber / nanofiber synergistic tough ceramic matrix composites are prepared; the preparation method provided by the invention makes carbon fiber / carbon nanotube / SiC The multi-scale structure of nanowires gives full play to the scale effect, cooperates with strong and tough ceramic matrix composites, and prepares multi-scale prefabricated bodies by means of sizing technology, which can meet the mass production of large and special-shaped structural parts without damaging the performance of carbon fibers. It solves the technical problem of simultaneous introduction of multiple nanofibers, and realizes the control of the content and distribution of doped nanofibers. It has the advantages of simple equipment, easy process control, and low cost, which is conducive to large-scale industrial production.

Description

technical field [0001] The invention relates to the technical field of ceramic matrix composite materials, in particular to a carbon fiber / nano fiber synergistic strong and tough ceramic matrix composite material and a preparation method thereof. Background technique [0002] Advanced ceramic matrix composites are considered to be one of the ideal thermal structural materials in the field of aerospace, under high temperature, strong air flow erosion, corrosion and high stress vibration loads and other service environments. Carbon fiber reinforced ceramic matrix composites are made of high-strength and high-elastic carbon fiber reinforced ceramic matrix, which combines the good high-temperature mechanical properties of carbon fiber and the high-temperature oxidation resistance of ceramic matrix. It is widely used in aerospace thermal structural components. The nozzles of missiles and multi-purpose missiles, thermal protection systems of space shuttles, solid rocket motor nozz...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/80C04B35/565C04B35/622C04B35/626
CPCC04B35/806C04B35/565C04B35/622C04B35/62605C04B2235/6562C04B2235/6567
Inventor 黎云玉郭晨尹伊秋谢光银刘毅孙润军陈君妍
Owner XI'AN POLYTECHNIC UNIVERSITY
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