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A kind of purple light led production method containing silica gel lens and purple light led

A technology of silica gel lens and production method, which is applied in the field of violet LEDs, can solve the problems of short service life of violet LEDs, low optical power of violet LEDs, narrow application range of LEDs, etc. Good power and product consistency

Active Publication Date: 2020-11-27
浙江单色电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the silica gel of the purple LED formed by this structure can only fill the groove of the bracket bowl and form a rubber surface with an angle of 140 degrees, resulting in a very low optical power of the purple LED; it is used for industrial curing, sterilization, etc. that require high optical power. In the field of LED applications, it is necessary to increase the number of purple LEDs to meet the requirements, the cost is high and the energy consumption is large, and the application range of LEDs is narrow
[0004] Therefore, the existing violet LEDs have the problems of short service life, low optical power and narrow application range.

Method used

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  • A kind of purple light led production method containing silica gel lens and purple light led
  • A kind of purple light led production method containing silica gel lens and purple light led

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment one. A method for producing a violet LED containing a silica gel lens, comprising the following steps:

[0026] a. Put the Ziguang LED chip into the bracket bowl, and carry out crystal bonding and wire bonding on the Ziguang LED chip to obtain product A;

[0027] b. Carry out dispensing treatment on product A, use transparent silica gel to level the groove part of the bracket cup, and get product B;

[0028] c. Fasten the mold on product B (on the transparent silica gel of product B), inject transparent silica gel into the mold, use the mold top process to form a raised silicone lens, and obtain the finished product after curing.

[0029] The point level in the step b is to use a glue dispenser to point the transparent silica gel into the groove part of the bracket bowl, and make the top surface of the point-in transparent silica gel flush with the top surface of the bracket bowl cup; the mold top in step c The process is to use a mold top machine to solidi...

Embodiment 2

[0031] Embodiment two. A method for producing a violet LED containing a silica gel lens, characterized in that it comprises the following steps:

[0032] a. Put the Ziguang LED chip into the bracket bowl, and carry out crystal bonding and wire bonding on the Ziguang LED chip to obtain product A;

[0033] b. Carry out dispensing treatment on product A, use transparent silica gel to level the groove part of the bracket bowl, and then spray transparent adhesive on the surface of the flat transparent silicone to obtain product B;

[0034] c. Fasten the mold on product B (on the transparent adhesive of product B) (transparent adhesive is mainly used for bonding between two layers of transparent silica gel), inject transparent silica gel into the mold, and use the mold top process to form a Raised silicone lens, cured to get the finished product.

[0035] The point level in the step b is to use a glue dispenser to point the transparent silica gel into the groove part of the bracke...

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Abstract

The invention discloses a production method of a violet LED with a silica gel lens and the violet LED. According to the production method, solid crystallization and wire bonding are firstly carried out on a violet LED chip in a bracket bowl and then adhesive dispensing is carried out to flattening a groove part of the bracket bowl; and after transparent cement is sprayed, a die is directly buckledon the transparent cement to directly carry out a die ejection process so as to form a convex silica gel lens, and curing is carried out to obtain a finished product. The violet LED prepared according to the method comprises the bracket bowl and the groove, wherein the groove is internally provided with the violet LED chip and first transparent silica gel; the upper surface of the first transparent silica gel is level with the top surface of the bracket bowl; a cement layer is arranged on the upper surface of the first transparent silica gel; the upper surface of the cement layer is connectedwith second transparent silica gel formed by die ejection; and a convex lens-shaped bulge is formed on the upper surface of the second transparent silica gel. The production method is not only capable of prolonging the service life of the violet LED, but also capable of improving the light power, enlarging the application range, reducing the defective percentage and improving the processing efficiency and product consistency.

Description

technical field [0001] The invention relates to a production method of a violet LED and the violet LED, in particular to a production method of the violet LED containing a silica gel lens and the violet LED. Background technique [0002] At present, with the increasing application of purple light in the fields of industrial curing and sterilization, in-line packaged purple light LEDs have begun to appear on the market; the existing in-line packaged purple light LEDs are generally packaged with epoxy resin, but ultraviolet light It will destroy the epoxy resin, resulting in a decrease in the permeability of ultraviolet light, resulting in a large attenuation of ultraviolet light power and a short service life. [0003] In order to solve the above problems, SMD packaging is now used instead; generally, the purple LED chip is placed in the bracket cup for bonding wires, and then directly uses a glue dispenser and transparent silica gel to seal the groove on the bracket cup. po...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L33/48H01L33/54H01L33/58
CPCH01L33/483H01L33/54H01L33/58H01L2933/0033H01L2933/005H01L2933/0058
Inventor 邱凡
Owner 浙江单色电子科技有限公司
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