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Inserter for assembling stator insulation paper or rotor insulation paper for electric motors

A motor stator and insulating paper technology, applied in the direction of laying solid insulation, etc., can solve the problems of high failure rate, affecting the winding process, and difficult device realization, etc., and achieve the effect of reliable guiding function, controllable material pushing speed, and easy automation

Active Publication Date: 2020-06-19
DUNLI GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Manual paper insertion has the following disadvantages: First, the insulating paper does not fit tightly with the inner wall of the slot, and there is a gap, which directly affects the next winding process, and the enameled wire slot is full after winding, and the manual slot cover paper is strong. , the process is cumbersome
Second, the labor intensity of the operators is high and they are prone to fatigue, which further affects the quality of paper insertion
Third, low production efficiency
Fourth, increase the labor cost of the employer
[0004] The Chinese patent with the notification number CN104104195B discloses an automatic paper insertion machine for motor rotor insulation paper. This device also needs to use an indentation device. Automated assembly line work

Method used

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  • Inserter for assembling stator insulation paper or rotor insulation paper for electric motors
  • Inserter for assembling stator insulation paper or rotor insulation paper for electric motors
  • Inserter for assembling stator insulation paper or rotor insulation paper for electric motors

Examples

Experimental program
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Effect test

Embodiment 1

[0032] Such as Figure 1 to Figure 10As shown, the paper insertion machine for assembling the stator insulation paper or the rotor insulation paper of the motor, wherein this embodiment takes the installation of the stator insulation paper as an example, the paper insertion machine includes a frame 1, and a mounting frame 2 is installed on the frame 1, The mounting frame 2 comprises a horizontal mounting plate 41 and a vertical mounting plate 42, a feeding mechanism and a material cutting and beating mechanism are installed on the vertical mounting plate 42, and the feeding mechanism includes a transportation track 3 provided at the bottom of the vertical mounting plate 42 and for The material is transported to the transport power part 4 of the material cutting and discharging mechanism, wherein the transport track 3 is a straight groove. The transport power part 4 comprises a motor and a screw mandrel transport part 19 fixed on the mounting frame 2, and the screw mandrel tran...

Embodiment 2

[0045] Such as Figures 1 to 11 As shown, the difference between this embodiment and the embodiment is that the insulating paper sheet 60 has an arc-shaped cross section, the push rod 17 is a rod, and the cross section of the push rod 17 matches the shape of the stator insulating paper assembly groove 180 In this embodiment, the pusher assembly includes a pusher plate 170 , a guide shaft 171 is provided on the outside of the pusher plate 170 , and the lower end of the pusher plate 170 is located on the lower side of the lower end of the guide shaft 171 .

Embodiment 3

[0047] Such as Figures 1 to 11 As shown, the difference between this embodiment and Embodiment 2 is that a reinforcing rib 61 is provided on the arched back of the insulating paper sheet, and the reinforcing rib 61 is used to be inserted into the gap 181 of the adjacent stator block, and also ensures that the insulating paper The strength of the chip ensures the reliability of assembly.

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Abstract

The invention relates to the assembling field of the motor stator or rotor insulation paper, and discloses a paper inserting machine for assembling the motor stator insulation paper or rotor insulation paper. The paper inserting machine comprises a rack, a mounting rack is arranged on the rack, a feeding mechanism, a cutting mechanism, and a ramming mechanism are arranged on the mounting rack; thefeeding mechanism comprises a conveying track arranged on the mounting rack and a conveying power part for conveying the material to the cutting and ramming mechanisms; the cutting mechanism comprises a cutting power part and a cutting mode fixing block for cutting; the ramming mechanism comprises a ramming power part and a ramming module for driving the material assembling; a placing slot for placing the material is arranged in a material blocking seat, the placing slot is communicated with the conveying rack, the cutting power part drives the cutting mode fixing block to push the material into the placing slot; the ramming mechanism is located at an upper part of the placing slot, the ramming power part drives the ramming module to perform ramming assembling on the material. The paper inserting machine has the advantages of being high in working efficiency, low in fault rate, and compact in structure.

Description

technical field [0001] The invention relates to the field of motor rotor or stator assembly, in particular to a paper insertion machine for assembling motor stator insulation paper or rotor insulation paper. Background technique [0002] Insulating paper is widely used in motor stators because of its excellent insulating ability and strong mechanical properties. The number of wire slots of brushless motors is small and the slot type is wide, so the assembly of its insulating paper is particularly difficult. At present, the insertion of insulating paper in domestic brushless motor slots basically relies on manual work. Manual paper insertion has the following disadvantages: First, the insulating paper does not fit tightly with the inner wall of the slot, and there is a gap, which directly affects the next winding process, and the enameled wire slot is full after winding, and the manual slot cover paper is strong. , The process is cumbersome. Second, the operating personnel...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K15/10
CPCH02K15/10
Inventor 沈平朱瑞贵
Owner DUNLI GRP CO LTD
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