High-stability corrosion-resistant long-life communication transformer and manufacturing method thereof

A manufacturing method and transformer technology, applied in the manufacture of inductors/transformers/magnets, chemical instruments and methods, transformer/inductor shells, etc., can solve the problems of easy surface oxidation, poor economy, shielding and stability attenuation, etc., to achieve Improved corrosion resistance and improved service life

Active Publication Date: 2019-03-19
东莞市航其电子元件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, it can be seen that the communication transformers in the prior art have at least the following disadvantages: 1. The stability of single use cannot be guaranteed, and other auxiliary equipment or devices need to be used, the assembly is complicated, the economy is poor, and the conversion efficiency is low; 2. The self-shielding ability is poor, and the signal Susceptible to interference; 3. The surface is easily oxidized, and the shielding and stability will decay with time. It needs to be detected and corrected on time. The stability is poor and the service life is short.
[0004] At present, among the relevant patents that have been applied for in China, there is no prior art on high-stability communication transformers. Therefore, there is a need for a low-loss, high-conversion efficiency, good electromagnetic shielding, good insulation, corrosion resistance, and oxidation resistance in the market. , Communication transformer with long service life

Method used

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  • High-stability corrosion-resistant long-life communication transformer and manufacturing method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Such as figure 1 A communication transformer with high stability, anti-corrosion and long life is shown, including skeleton, winding 4, magnetic core 3, shielding cover 1, packaging material, wherein the skeleton is an alumina-based porous foam ceramic skeleton with a porosity of 20%-30% 2. The winding 4 is made of copper wire with 1140 epoxy polyester insulating paint; the magnetic core 3 is a Japanese-shaped molybdenum permal magnetic core 3; the gap between the shielding cover 1 and other components is filled with self-circulating insulating heat transfer filler 5, The self-circulating insulating heat transfer filler 5 is a mixture of alumina-based porous foam ceramics and gum rosin; the shielding cover 1 is made of surface-activated and passivated titanium-containing low-carbon steel, and is packaged in a fully enclosed structure.

[0040] The manufacturing method of the communication transformer comprises the following steps:

[0041] 1) Selection and preparation ...

Embodiment 2

[0067] The whole is consistent with Example 1, the difference is:

[0068] The manufacturing method of the communication transformer comprises the following steps:

[0069] 3) Manufacturing method of self-circulating insulating heat transfer filler 5

[0070] ① Mix aluminum chloride hexahydrate with an appropriate amount of pure water, stir and filter impurities, and prepare to obtain an aluminum chloride solution with a mass percentage of 58%;

[0071] ③ After step ② is completed, continue to vibrate at high frequency for 30 minutes, then place the solution to be treated in step ② in a constant temperature environment of 25 ° C, and mechanically stir for 30 minutes to obtain a prefabricated solution;

[0072] 4. Slowly add dilute hydrochloric acid solution dropwise and stir in the prefabricated solution obtained in step 3., until the pH value of the solution is 5.2, leave standstill to obtain the original sol;

[0073] ⑤ Place the original sol solution obtained in step ④ at...

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Abstract

The invention discloses a high-stability corrosion-resistant long-life communication transformer and a manufacturing method thereof. The communication transformer comprises a framework, a winding, a magnetic core, a shielding cover and a packing material, and is characterized in that the framework is an alumina-based porous foam ceramic framework with a porosity of 20-30%; the winding adopts a purple copper wire with epoxy polyester insulating paint; the magnetic core is a molybdenum pomo magnetic core which is shaped like a Chinese character 'ri'; a self-circulation insulating heat transfer filler is filled in gaps between the shielding cover and other parts, and the self-circulation insulating heat transfer filler is a mixture of alumina-based porous foam ceramic and rosin; the shieldingcover is made of titanium-containing low-carbon steel with activated and passivated surface and is packaged in a totally-enclosed structure. The communication transformer has the advantages of smallloss, high conversion efficiency, good electromagnetic shielding property, good insulation property, corrosion resistance, oxidation resistance and long service life.

Description

technical field [0001] The invention relates to the field of electronic components, in particular to a high-stability, anti-corrosion and long-life communication transformer and a manufacturing method thereof. Background technique [0002] Communication transformers are transformers used to adjust the quality and status of communication circuits in telephone terminal circuits and trunk product lines, that is, they are often used for weak current transformation, and have high requirements for shielding performance and stability. [0003] When conventional communication transformers are used in communication lines, such as telephone lines, capacitor elements for isolating DC must be added. If a DC current passes through the coil of the transformer, it will cause magnetic saturation, which will cause it to lose its original technical indicators. At the same time, the winding of the transformer The DC impedance is also very low, which in turn affects the state of the communicati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/00H01F27/24H01F27/26H01F27/28H01F27/30H01F27/02H01F27/23C09K5/14
CPCC09K5/14H01F27/022H01F27/23H01F27/24H01F27/266H01F27/2823H01F27/306H01F41/00H01F41/005
Inventor 郭思源孙静
Owner 东莞市航其电子元件有限公司
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