Industrial production process fault monitoring method based on hierarchical non-Gaussian monitoring algorithm

A technology for industrial production and fault monitoring, applied in the direction of program control, comprehensive factory control, electrical program control, etc., can solve the problems of unclear distribution of process data, failure to detect and monitor fault status in real time, and achieve the goal of ensuring safety and efficiency Effect

Active Publication Date: 2019-03-22
CHINA JILIANG UNIV
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Problems solved by technology

[0005] In order to overcome the problem that there are many process variables in the fault monitoring process, it is necessary to divide the variables into multiple sub-blocks to facilitate local fault monitoring. Problem, the purpose of this invention is to propose a kind of industrial production process fault monitoring method based on hierarchical non-G

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  • Industrial production process fault monitoring method based on hierarchical non-Gaussian monitoring algorithm
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  • Industrial production process fault monitoring method based on hierarchical non-Gaussian monitoring algorithm

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Embodiment Construction

[0069] The method of the present invention will be described in detail below in conjunction with the accompanying drawings and specific examples of implementation.

[0070] The specific implementation case adopted by the present invention is the Tennessee Eastman (TE) process, which includes five main units: reactor, condenser, compressor, separator and stripper.

[0071] The product stream from the reactor is cooled by a condenser before being sent to a vapor / liquid separator. The vapor from the separator is recycled to the reactor through the compressor. To prevent the build-up of inert components and reaction by-products in the process, a portion of the recycle stream must be vented. The condensed fraction (stream 10) from the separator is pumped to the stripper. Stream 4 is used to strip the remaining reactants in stream 10 which are combined via stream 5 with a recycle stream for the next reaction.

[0072] The Tennessee Eastman (TE) process has a total of 41 measured ...

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Abstract

The invention discloses an industrial production process fault monitoring method based on a hierarchical non-Gaussian monitoring algorithm. The industrial production process fault monitoring method comprises the steps of collecting train data and to-be-detected data, calculating the cross-entropy between every two input variables, according to the cross-entropy, dividing all the input variables into various subblocks, building a non-Gaussian monitoring model in each subblock by utilizing a two-layer non-Gaussian monitoring algorithm to extract data of the non-Gaussian part in each subblock, and calculating control limits and a statistic amount of the data of the non-Gaussian parts; in each subblock, calculating data of the remaining Gaussian part to obtain the control limits and statisticamount of the Gaussian parts; conducting fault detection through the control limits and the statistic amount. The industrial production process fault monitoring method based on the hierarchical non-Gaussian monitoring algorithm is better than other traditional methods in fault detection of the non-Gaussian process, not only can the highly complex coupling relationship among variables be sufficiently considered, but also the non-Gaussian part of the data with unknown distribution characteristics can be extracted, and thus the fault detection in the chemical engineering process is more efficientand more accurate.

Description

technical field [0001] The invention belongs to the field of industrial process system engineering and relates to a fault monitoring method applied to industrial processes such as chemical production. Background technique [0002] The modern industrial process has the characteristics of large scale, multiple levels, complex structure, and high safety requirements. Therefore, process monitoring technology plays a pivotal role in modern industry, and the process of industrial production will generate a large amount of data. These process data usually have different process characteristics, and the distribution characteristics are unknown, and some data also have high-dimensional characteristics, which leads to the traditional global fault monitoring that cannot be applied to complex industrial production processes. In order to obtain the relationship between complex process variables and through fault monitoring To reflect the local behavior of the process, a series of hierarc...

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Application Information

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IPC IPC(8): G05B19/418
CPCG05B19/41875G05B2219/31356
Inventor 韩丽黎何雨辰曾九孙
Owner CHINA JILIANG UNIV
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