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Wire saw cutting machine and wire saw rotating control method

The technology of a saw cutting machine and a control method, which is applied to the field of wire saw cutting, can solve the problems that the cutting effect cannot be achieved, the direction and speed of the diamond wire rotation cannot be controlled, and the like, and the effect of improving the cutting effect can be achieved.

Pending Publication Date: 2019-06-04
TAIZHOU VOCATIONAL & TECHN COLLEGE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In order to make the diamond wire rotate during the cutting process, increase the number of diamond particles participating in the cutting on the diamond wire, and then enable the diamond wire to exert the maximum cutting force, the problem with the wire mesh structure of the above-mentioned diamond wire cutting machine tool is that the rotation of the diamond wire The direction and speed cannot be controlled, and can only be adjusted by changing the winding method. It is difficult to adjust the speed according to the cutting requirements of different materials; and the wire saw can only rotate in one direction. If the wire saw is twisted too much, the wire saw will not be able to continue Rotate and not achieve the expected cutting effect

Method used

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  • Wire saw cutting machine and wire saw rotating control method
  • Wire saw cutting machine and wire saw rotating control method
  • Wire saw cutting machine and wire saw rotating control method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] The wire saw cutting machine includes a wire saw 1, a guide roller 2, a driving motor 3, a rotating head 4, a limit roller 5 and a positioning roller 6.

[0039] Specifically, as figure 1 As shown, the two ends of the wire saw 1 are respectively wound on the barrel 17 , the middle part of the wire saw 1 is wound on the guide rollers 2 , and a parallel cutting area is formed between the guide rollers 2 . The workbench 16 is arranged at the position facing the cutting area, and the raw material 15 to be cut is fixed on the workbench 16 and can be fed to the cutting area under the drive of the workbench 16, so that the cutting area cuts the raw material 15. In the actual manufacturing process, the number of guide rollers 2 may be more than two, for example, the number of guide rollers 2 is three, and the three guide rollers 2 are arranged in a triangle.

[0040] In this example, if figure 1 with image 3 As shown, the number of guide rollers 2 is two, and the wire inlet...

Embodiment 2

[0045] The technical solution in this embodiment is basically the same as the technical solution in Embodiment 1, the difference is that in this embodiment, such as Figure 5 As shown, the wire inlet side or the wire outlet side of the guide roller 2 is provided with a rotating head 4 that can rotate by itself driven by the drive motor 3 . The rotation of the wire saw 1 can also be realized by providing a swivel head 4 and transmits the rotation of the wire saw 1 to the cutting position.

Embodiment 3

[0047] The wire saw rotation control method in this embodiment is applied in a wire saw cutting machine in which the rotating head 4 drives the wire saw 1 to rotate, and the rotating head 4 is driven by the driving motor 3 .

[0048] The method for controlling the rotation of the wire saw includes the following steps:

[0049] Step a, determine the initial parameters according to the raw material 15 to be cut, the speed n 0 , the length of each row L 0 , cutting speed Vx, number of multi-wire saw rows m 0 , the number of wiring rows m;

[0050] Step b, Substituting the initial parameters into the formula to calculate the positive control parameters, the number of turns of the forward unit length line Change in the number of rotations in the positive direction Forward rotation time T α =m·L 0 / V x , where, in the above formula,

[0051] Step c, verify whether the wire saw 1 wears evenly in the circumferential direction when rotating forward, if Δα m > 1, then go to...

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PUM

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Abstract

The invention provides a wire saw cutting machine and a wire saw rotating control method, and belongs to the technical field of wire saw cutting. The problem that the wire saw rotating speed of an existing wire saw cutting machine with a rotating wire saw is difficult to adjust is solved. The wire saw cutting machine comprises a wire saw and at least two guide rolls, wherein rotating heads capableof self-rotating under the driving of driving motors are arranged on the wire inlet sides and / or the wire outlet sides of the guide rolls, the wire saw penetrates through the rotating heads, and at least two limiting roll wheels and at least one positioning roll wheel are arranged on each rotating head. The wire saw rotating control method comprises the steps that a, initial parameters are determined; b, forward control parameters are calculated; c, whether the abrasion of the wire saw is uniform or not when forward rotating is carried out is verified; d, the number of wiring rows when reverse rotating is carried out is calculated; e, reverse control parameters are calculated; f, whether the abrasion of the wire saw is uniform or not when the reverse rotating is carried out is verified; and g, motor control parameters are obtained. According to the wire saw cutting machine and the wire saw rotating control method, the adjustment of the wire saw rotating speed is realized, and the cutting effect is improved.

Description

technical field [0001] The invention belongs to the technical field of wire saw cutting, and relates to a wire saw cutting machine and a wire saw rotation control method. Background technique [0002] Wire saw cutting machine is used to cut brittle and hard materials, such as crystal, glass, silicon anchor, ceramics, etc., can be cut with wire saw cutting machine. The wire saw cutting machine usually consists of a steel wire for cutting and a feed table for feeding. The steel wire is wound on the tensioning device, and then wound back and forth through the grooved guide wheel to form a row of wire nets. And maintain a tension force of 20N-30N. During the cutting process of the wire saw, the wire saw moves at a certain speed relative to the workpiece to be processed. The feed table drives the workpiece to be processed to perform a feed movement and exerts force on the wire saw to make the wire saw cut the workpiece to be processed. [0003] The structure of the wire saw cut...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28D1/06B28D5/04B28D7/00
CPCY02P70/10
Inventor 王金生汪超李子法
Owner TAIZHOU VOCATIONAL & TECHN COLLEGE
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