Robot double-wire four-pulse novel welding method

A welding method and pulse welding technology, applied in welding equipment, welding accessories, arc welding equipment, etc., can solve the problems of reducing arc force and large spatter, and achieve the effect of controlling heat input and improving joint performance

Active Publication Date: 2019-06-07
BEIJING XINLI MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In the synchronous mode, the two arcs reach the maximum value at the same time, which is conducive to forming a larger penetration depth, but the spatter is larger, which is rarely used; in the alternate mode, the interaction force of the arcs is only a quarter or even lower than that of ordinary welding. , has little effect on droplet transfer, especially suitable for l

Method used

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  • Robot double-wire four-pulse novel welding method

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Embodiment 1

[0028] This embodiment proposes a new welding method for a robot with two wires and four pulses. The robot includes a control unit, a wire feeding unit, two pulse welding power sources communicating with each other, and a welding torch. The method includes that the wire feeding unit connects two welding wires Arranged forward and backward at a certain angle toward the welding site; the control part controls the two pulse welding power sources so that the current provided to the forward wire is greater than the current provided to the rear wire; and the control part also controls the feeding The wire unit provides the same or different wire feeding speeds for the front wire and the rear wire, and controls the pulse welding power supply to use four independent pulses to provide welding current to the welding wire.

[0029] Wherein said control component is a single-chip microcomputer system. The materials, diameters, and wire feeding speeds of the two welding wires in this embod...

Embodiment 2

[0031] This embodiment proposes a new welding method for a robot with two wires and four pulses. The robot includes a control unit, a wire feeding unit, two pulse welding power sources communicating with each other, and a welding torch. The method includes that the wire feeding unit connects two welding wires Arranged forward and backward at a certain angle toward the welding site; the control part controls the two pulse welding power sources so that the current provided to the forward wire is greater than the current provided to the rear wire; and the control part also controls the feeding The wire unit provides the same or different wire feeding speeds for the front wire and the rear wire, and controls the pulse welding power supply to use four independent pulses to provide welding current to the welding wire.

[0032] Wherein said control component is a single-chip microcomputer system. The materials, diameters, and wire feeding speeds of the two welding wires in this embod...

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Abstract

The invention discloses a robot double-wire four-pulse novel welding method. The robot double-wire four-pulse novel welding method comprises a control part, a wire feeding part, two pulse welding power sources which communicate with each other and a welding gun. The method comprises the following steps that the wire feeding part is used for arranging two welding wires at the welding position in afront-and-back mode at a certain angle; the control part controls the two pulse welding power sources, so that the current provided by a frontward wire is larger than the current provided by a backward wire; and the control part further controls the wire feeding part to provide the same or different wire feeding speeds of the frontward wire and the backward wire, and the pulse welding power sources are controlled to use four independent pulses to provide welding current to the welding wires. The method is wide in control range, attractive in welding effect and high in quality.

Description

technical field [0001] The invention relates to the technical field of twin-wire welding, in particular to a novel welding method for a robot with twin-wire and four pulses. Background technique [0002] Conventional techniques include a twin-wire welding method in which an arc is generated between a melting electrode (hereinafter referred to as a welding wire) and a base material to form a molten pool, and a filler wire is inserted into the molten pool for welding. In this twin wire welding method, since the molten metal of the filler wire is applied to the molten metal of the welding wire, the amount of molten metal is increased, so that high deposition and high-speed welding can be performed. In particular, when performing high-speed welding by the twin-wire welding method, it is important to feed the filler wire so as to short-circuit the molten pool after melting the electrode arc in order to prevent a humping bead. This is because, if the filler wire is fed into the m...

Claims

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Application Information

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IPC IPC(8): B23K9/133B23K9/095B23K9/32
Inventor 侯劲松王扬曹慧
Owner BEIJING XINLI MACHINERY
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