Short-process preparation method of bimetal composite wire
A bimetallic and composite wire technology, applied in the field of metal composite materials, can solve problems such as inability to meet process requirements, and achieve the effects of easy control of product uniformity, short time, and control of product quality
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preparation example Construction
[0036] The preparation process of the bimetallic composite billet is:
[0037] Step 1: First select the outer metal and core metal, and then vacuumize, when the vacuum reaches: 1×10 -2 Pa above, then melt the selected metals separately, and keep it warm at a certain temperature for 20 to 30 minutes;
[0038] Step 2: First introduce the melted external metal solution into the compound crystallizer, adjust the cooling water flow, start the traction mechanism, and carry out continuous casting of the cladding metal tube; when the outer metal is formed to a proper length, then melt the The core metal solution is introduced into the composite crystallizer, so that the core metal melt is filled into the first solidified cladding metal tube, and the secondary cooling device is turned on at the same time to perform secondary cooling on the continuous casting slab; the core metal melt The body is solidified into a core material under the action of the crystallizer and the secondary coo...
Embodiment 1
[0076] Short-flow production process of silver-clad aluminum composite wire with a diameter of 50 μm and a thickness of silver of 8 μm.
[0077] (1) Using pure silver and pure aluminum as raw materials, using high-vacuum continuous casting forming equipment and technology to prepare high-quality bimetallic composite rods with a metallurgical bonding interface, the diameter is 20mm; the silver continuous casting temperature is 1150 ° C, and the aluminum is 800 ° C. ℃, keep warm for 20 minutes after melting, adjust the cooling water flow rate of the crystallizer to 400L / h, set the continuous casting casting program through the integrated control system, and set the speed to 45mm / min;
[0078] (2) The composite billet is processed into a composite wire rod with a diameter of 8mm by multi-pass rolling, the rolling speed is 5m / min, and the single-pass rolling deformation is controlled at 20%;
[0079] (3) The rolled wire is processed into a wire of the required size by multi-pass d...
Embodiment 2
[0088] Short-flow production process of gold-clad aluminum composite wire with a diameter of 50 μm and a gold thickness of 6 μm.
[0089] (1) Using pure gold and pure aluminum as raw materials, high-quality bimetallic composite rods with a metallurgical bonding interface were prepared by high-vacuum continuous casting equipment and technology, with a diameter of 20 mm; the continuous casting temperature of gold was 1200 ° C, and that of aluminum was 800 ° C. Keep warm for 20 minutes after melting, adjust the cooling water flow rate of the crystallizer to 600L / h, and set the continuous casting casting program through the integrated control system, and set the speed to 60mm / min;
[0090] (2) The composite billet is processed into a composite wire rod with a diameter of 8mm by multi-pass rolling, the rolling speed is 5m / min, and the single-pass rolling deformation is controlled at 20%;
[0091] (3) The rolled wire is processed into a wire of the required size by multi-pass drawin...
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