Integrated rear axle assembly with automatic gear shifting transmission for electric vehicle, and gear shifting method

An automatic shifting and transmission technology, applied in electric vehicles, control drive, power management, etc., can solve the problems of damage to the motor, electronically controlled battery system, large load of the motor and rear axle, and inability to take into account the climbing ability, etc., to achieve optimization. The effect of motor operating range, extending cruising range, reducing design matching and resource organization workload

Inactive Publication Date: 2019-07-05
SHAANXI AUTOMOBILE GROUP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most electric vehicles produced and sold on the market use the drive rear axle in the form of two-stage deceleration. The defect is that electric vehicles have only one deceleration ratio when driving on different road sections (such as flat roads and uphill). In the middle, the climbing ability is weak; when driving at high speed, the output torque of the motor and the high-speed operation of the motor and the reducer are sacrificed, and the load on the motor and the rear axle is relatively large. The running of the car consumes a lot of power, and even damages the motor, electronic control, battery system and other issues. A two-speed transmission with automatic shift function is designed and developed to package the integrated rear axle assembly.

Method used

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  • Integrated rear axle assembly with automatic gear shifting transmission for electric vehicle, and gear shifting method
  • Integrated rear axle assembly with automatic gear shifting transmission for electric vehicle, and gear shifting method
  • Integrated rear axle assembly with automatic gear shifting transmission for electric vehicle, and gear shifting method

Examples

Experimental program
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Effect test

Embodiment 1

[0034] Embodiment 1: a rear axle assembly of an integrated automatic shift transmission for an electric vehicle, such as figure 1 As shown, 100-low speed gear set, 200-high speed gear set, 300-differential, 400-main reduction gear set, 500-left half shaft output, 600-right half shaft output.

[0035] Such as figure 2 As shown, the transmission assembly includes: first shaft-1; oil seal-2; first bearing-3; box assembly-4; bearing-5; shift fork shaft rack-6; synchronizer-7; Synchronization ring-8; high-speed gear driven gear-9; second bearing-10; first needle bearing-11; stop ring-12; first bolt-13; spring washer-14; second bolt-15; rear axle Shell cover-16; third bearing-17; washer-18; differential gear assembly-19; first gear-20; casting middle section-21; second needle roller bearing-22; Driven gear-24; first pin-25; second pin-26;

[0036] Such as image 3 As shown, it includes shift motor-28; first reduction gear-29; second reduction gear-30; third reduction gear-31; f...

Embodiment 2

[0041]A rear axle assembly of an integrated automatic shift transmission for an electric vehicle, which includes a drive motor 36, a first shaft 1, a second shaft 23, a high-speed gear set, a low-speed gear set, a synchronizer 7, and a differential assembly 19;

[0042] The drive motor 36 drives the first shaft 1 of the transmission; the first shaft and the second shaft are selectively meshed and connected through at least two sets of gear sets, and the two sets of gear sets include a high-speed gear set and a low-speed gear set. 7 Select the high-speed gear set or the low-speed gear set to achieve meshing;

[0043] The high-speed gear driving gear and the low-speed gear driving gear on the first shaft are respectively corresponding to the high-speed gear passive gear 9 and the low-speed gear driven gear 24 on the second shaft 23. By selecting the synchronizer, the high-speed gear on the first shaft is active The gear meshes with the high-speed passive gear on the second shaf...

Embodiment 3

[0046] A rear axle assembly of an integrated automatic shift transmission for an electric vehicle, which includes a drive motor 36, a first shaft 1, a second shaft 23, a high-speed gear set, a low-speed gear set, a synchronizer 7, and a differential assembly 19;

[0047] The drive motor 36 drives the first shaft 1 of the transmission; the first shaft and the second shaft are selectively meshed and connected through at least two sets of gear sets, and the two sets of gear sets include a high-speed gear set and a low-speed gear set. 7 Select the high-speed gear set or the low-speed gear set to achieve meshing;

[0048] The high-speed gear driving gear and the low-speed gear driving gear on the first shaft are respectively corresponding to the high-speed gear passive gear 9 and the low-speed gear driven gear 24 on the second shaft 23. By selecting the synchronizer, the high-speed gear on the first shaft is active The gear meshes with the high-speed passive gear on the second sha...

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PUM

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Abstract

The invention discloses an integrated rear axle assembly with an automatic gear shifting transmission for an electric vehicle, and a gear shifting method. The integrated rear axle assembly comprises atwo-gear transmission rear axle assembly, a driving motor, a motor controller, a gear shifting executing mechanism assembly, a vehicle controller and a power system controller; and the driving motordrives a driving gear on a first shaft of the transmission, a high-gear gear and a low-gear gear on a second shaft are selected through a synchronizer, thus the driving gear on the first shaft and a driven gear on the second shaft are engaged, then a driving gear on the second shaft is engaged with a first gear of a differential mechanism to be in power linkage with the differential mechanism, then half shafts at the left ends and the right ends are linked with tires, and thus the vehicle is driven to operate. The high gear and the low gear of the vehicle can be freely switched, automatic gearshifting is achieved without a clutch through logic control, impact force and the energy loss in the gear shifting process are reduced, the endurance capacity of the electric vehicle is improved, themotor operation interval is optimized, meanwhile the gradeability and high traveling speed per hour are balanced, and pavement traveling in different regions and different states is convenient.

Description

technical field [0001] The invention belongs to the technical field of electric vehicle rear axles, and in particular relates to a rear axle assembly of an integrated automatic shift transmission for electric vehicles. Background technique [0002] With the rapid development of the electric vehicle industry, in order to enhance the market's ability to resist risks, it is proposed that on the premise of continuing to stabilize and expand the development trend of light weight and increasing cruising range, the new energy vehicle industry can develop rapidly and diversify to improve the overall vehicle quality. The cruising range requirements meet the development needs of the new energy industry in the market. [0003] Electric vehicles must not only be environmentally friendly and energy-saving, but also improve the passability on complex roads, taking into account the coexistence of climbing and maximum speed requirements, realize the use of low-speed gears when climbing and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B60K17/12B60K17/00B60K20/00B60L15/20
CPCB60K17/00B60K17/12B60K20/00B60L15/20Y02T10/72
Inventor 杨莽赵亚鹏景浩旭卜娟陈赫赵鹏涛
Owner SHAANXI AUTOMOBILE GROUP
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