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Realization method for cutting processing control system of key part of marine diesel engine

A technology of cutting processing and control system, applied in general control system, control/regulation system, comprehensive factory control, etc., can solve the problems of reducing the requirement of operator experience, management confusion, and low efficiency of accessing tools

Inactive Publication Date: 2019-07-19
SHANGHAI JIAO TONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the shortage of relying heavily on experience and skills in the existing cutting processing, the present invention proposes a method for realizing the cutting processing control system of heavy parts of marine diesel engines, which provides cutting tool management, cutting tool selection, process instance data management, process test data management, etc. service, which solves the problems of tool storage and management confusion in the factory at the present stage, and the low efficiency of querying and accessing tools, and reduces the requirements for the experience of operating workers; process instance data management provides workers with more comprehensive process information, including basic process tools step information, machine tools, cutting tools, NC code numbers and other information, which improves the efficiency of workers' operations; process test data management helps craftsmen to record and manage cutting process test data, and provides reference for parts processing

Method used

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  • Realization method for cutting processing control system of key part of marine diesel engine
  • Realization method for cutting processing control system of key part of marine diesel engine
  • Realization method for cutting processing control system of key part of marine diesel engine

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Embodiment Construction

[0027] In this embodiment, the following steps are used to construct a heavy-duty cutting processing control system for marine diesel engines that is oriented to the entire processing process, specifically including:

[0028] Step 1, such as figure 1 As shown, build the database:

[0029] ① Tool information database: collect the following information related to tools: ID, order number, tool category, manufacturer code, serial number, tool grade, base material information, coating material information, coating method, tool marking angle, machine side interface Information, cutting diameter, tool geometry information, maximum number of regrinding times, tool weight, maximum allowable speed, machinable type, machining accuracy, basic standard group to which the tool belongs, year of release, and tool life information.

[0030] ②Material information database: collect the following information related to materials: ID, material number, material grade, material group number, materi...

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Abstract

The present invention relates to a realization method for a cutting processing control system of a key part of a marine diesel engine, comprising: a cutting processing control system server, and a cutter information database for data query and use, an intelligent cutter management module for cutter access, an intelligent cutter selection module, a process instance data management module and a process test data management module which are respectively connected with the cutting processing control system server. The realization method solves the problems of confused storage and management of a factory cutter, and low efficiency of cutter query and access at the current stage, and reduces requirements for operator experience. Process instance data management provides more comprehensive process information for operators, comprising basic process step information, machine tools, cutters, NC code numbers and the like, and increases the operation efficiency of the operators. Process test datamanagement helps process personnel to record and manage cutting process test data and provides reference for part processing.

Description

technical field [0001] The invention relates to a technology in the field of mechanical manufacturing, in particular to a method for realizing a cutting and processing control system for heavy parts of marine diesel engines facing the whole process of processing. Background technique [0002] The clamping method and cutting parameters of heavy parts of marine diesel engines are all designed by manual experience, which is inefficient and highly dependent on manual experience. In the commercial development stage, through the research of this subject, a cutting processing control system will be established to achieve a significant increase in the efficiency of process design and the effective cutting rate of CNC equipment. The typical structural parts of marine diesel engines represented by marine diesel engine frames, machine bases, cylinder blocks, etc. have the characteristics of many types, large structural dimensions, complex processing technology, and poor processing qual...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCG05B19/41865G05B2219/32252Y02P90/02
Inventor 沈彬明伟伟刘启刘奇正
Owner SHANGHAI JIAO TONG UNIV