Lightweight flame retardant sponge and preparation method and application thereof

A lightweight and sponge technology, applied in the field of lightweight flame retardant sponge and its preparation and application, can solve the problem that the demand for lightweight filling materials cannot be met, etc.

Inactive Publication Date: 2019-08-16
江苏华艺泡棉科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the foam sponges on the market have the lowest density sponges at 8-10kg / m 3 , the demand for lightweight filling materials in the automotive or motor vehicle industry cannot be met

Method used

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  • Lightweight flame retardant sponge and preparation method and application thereof
  • Lightweight flame retardant sponge and preparation method and application thereof

Examples

Experimental program
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Effect test

preparation example Construction

[0048] The present invention also provides a method for preparing a lightweight flame-retardant sponge, the steps of which include:

[0049] Temperature control and stirring of polyether polyol PPG and toluene diisocyanate TDI of corresponding mass parts;

[0050] Stir and mix the temperature-controlled and stirred polyether polyol PPG and toluene diisocyanate TDI and the remaining components of the corresponding mass parts to form a sponge foam;

[0051] The obtained sponge body is subjected to aging treatment.

[0052] Further, the steps of the method also include: cutting the cured lightweight flame-retardant sponge according to customer requirements.

[0053] Further, the control temperature of the temperature control is 23-25°C; this temperature range is limited to the optimum foaming temperature of the above components, and the foaming is relatively stable if the temperature is limited within this range.

[0054] Further, the stirring speed during the temperature contr...

Embodiment 1

[0060] The lightweight flame retardant sponge of this embodiment is formed by foam molding and aging treatment of the following corresponding parts by mass, including: polyether polyol PPG: 100 parts; toluene diisocyanate TDI: 110 parts; Combustion agent: 0.4 parts; catalyst: 0.6 parts; silicone oil: 6 parts; dichloromethane: 90 parts; water: 12 parts; antioxidant: 0.4 parts; plasticizer: 1 part; heat stabilizer: 0.4 parts; glycerin : 1 part; wherein, the catalyst comprises odorless amine and gelling agent; wherein, the mass percentage of the odorless amine is 60%, and the remainder is gelling agent.

[0061] Control and stir the corresponding mass parts of polyether polyol PPG and toluene diisocyanate TDI; the control temperature of temperature control is 23-25°C; the stirring speed is 5 rpm; the stirring time is 11 minutes .

[0062]Stir and mix the temperature-controlled and stirred polyether polyol PPG and toluene diisocyanate TDI and the remaining components of the corre...

Embodiment 2

[0068] The lightweight flame retardant sponge of this embodiment is formed by foam molding and aging treatment of the following corresponding parts by mass, including: polyether polyol PPG: 100 parts; toluene diisocyanate TDI: 120 parts; Combustion agent: 0.8 parts Catalyst: 1 part; Silicone oil: 8 parts; Dichloromethane: 110 parts; Water: 15 parts; Antioxidant: 0.8 parts; Plasticizer: 1.5 parts; Heat stabilizer: 0.8 parts; 1.5 parts; Wherein, comprise odorless amine and gelling agent in the catalyst; Wherein, the mass percent of described odorless amine is 70%, the remainder is gelling agent.

[0069] Control and stir the corresponding mass parts of polyether polyol PPG and toluene diisocyanate TDI; the control temperature of temperature control is 23-25°C; the stirring speed is 15 rpm; the stirring time is 15 minutes .

[0070] Stir and mix the temperature-controlled and stirred polyether polyol PPG and toluene diisocyanate TDI and the remaining components of the correspond...

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Abstract

The invention discloses a lightweight flame-retardant sponge and a preparation method and application thereof. The lightweight flame-retardant sponge is formed by foaming, molding and curing the following components in parts by mass: 100 parts of polyether polyol PPG; 110 to 120 parts of toluene diisocyanate TDI; 0.4 to 0.8 part of a halogen-free reactive flame retardant, 0.6 to 1 part of a catalyst; 6-8 parts of silicone oil; 90-110 parts of methylene chloride; 12-15 parts of water; 0.4 to 0.8 part of an antioxidant; 1-1.5 parts of a plasticizer; 0.4 to 0.8 part of a heat stabilizer and 1-1.5parts of glycerol. The density of the lightweight flame-retardant sponge can be reduced, the quality of materials with the same volume can be reduced, the toughness is improved, and the manufacturingcost is reduced.

Description

technical field [0001] The invention relates to a lightweight flame-retardant sponge, a preparation method and application thereof. Background technique [0002] At present, the foam sponges on the market have the lowest density sponges at 8-10kg / m 3 , the demand for lightweight filling materials in the automotive or motor vehicle industry cannot be met. Contents of the invention [0003] The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a lightweight flame-retardant sponge, which can reduce its density, reduce the quality of materials with the same volume, improve its toughness, reduce manufacturing costs, and improve the success of foaming. Rate. [0004] In order to solve the above technical problems, the present invention provides a lightweight flame-retardant sponge, which is formed by foam molding and aging treatment of the following components in corresponding parts by mass, including: [0005] Pol...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G18/76C08G18/48C08J9/14C08J9/08C08K13/02C08K5/00C08K3/00C08K5/053
CPCC08G18/48C08G18/7614C08J9/08C08J9/145C08J2203/142C08J2375/08C08K5/005C08K5/0066C08K5/053C08K13/02C08K3/014C08K3/016C08G2110/005
Inventor 陈科黄存付李刚
Owner 江苏华艺泡棉科技有限公司
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