Workpiece detecting and sorting device and method based on visual robot

A workpiece detection and visual detection technology, applied in sorting, instrument, image analysis and other directions, can solve the problems of low resolution and small image, and achieve the effect of improving the accuracy, good detection accuracy and real-time effect.

Active Publication Date: 2019-10-11
SUZHOU VOCATIONAL UNIV
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Problems solved by technology

[0003] In view of the fact that there are many types of surface defects on the workpiece, most of the defects are relatively small,

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  • Workpiece detecting and sorting device and method based on visual robot
  • Workpiece detecting and sorting device and method based on visual robot
  • Workpiece detecting and sorting device and method based on visual robot

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Embodiment Construction

[0042] The preferred technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings.

[0043] A device and method for detecting and sorting workpieces based on visual robots in the present invention mainly solves the problem of accurately detecting and classifying surface defects of workpieces by visual robots before sorting and transporting workpieces in the post-processing process of workpieces, and then judging whether workpieces are Qualified, and move the non-conforming products to the waste bin.

[0044] The visual experiment platform of the detection and sorting system mainly consists of a light source, a camera, an image acquisition card, and a robot 2. A first camera 15 is installed above the visual inspection area, and a second camera 23 is installed on the actuator 24 at the end of the robot 2 .

[0045] The first camera 15 completes the shooting of the casting and performs defect detection and classificat...

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Abstract

The invention discloses a workpiece detecting and sorting device and method based on a visual robot. The device comprises a transmission device, a robot and a computer. The transmission device collects a workpiece image, analysis is carried out through a computer, and the robot grabs a damaged workpiece. Compared with the prior art, the workpiece detecting and sorting device and method based on the visual robot is characterized in that Haar-like features are adopted to establish a weak classifier based on gray level changes, an AdaBoost algorithm is used for forming a strong classifier with high accuracy, cascading of the strong classifier is then carried out, a region of interest (ROI) containing a target object is extracted in the image, and the better detection accuracy and the real-time effect are obtained; a defect image is obtained in the target object, and a level set method is used for obtaining a defect ROI to form a training sample; and a convolutional neural network (CNN) isintroduced as a training model, and the accuracy of defect classification is improved.

Description

technical field [0001] The invention relates to a device and method for detecting and sorting workpieces based on vision robots, belonging to the field of machine vision detection and classification. Background technique [0002] During the production process of the workpiece, due to its production environment, processing technology and production equipment and other factors, some surface defects will occur. For example, casting parts will cause surface defects such as holes, cracks, and air bubbles during the production process, and may also cause workpiece shape errors. . If it cannot be detected and processed in time, it will cause waste of processing resources and cause economic losses to the enterprise. Therefore, it is necessary to detect and classify the surface defects of the produced workpieces to avoid unnecessary losses caused by unqualified workpieces flowing into the market. The traditional detection method is mainly done manually and the detection accuracy is ...

Claims

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Application Information

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IPC IPC(8): B07C5/34B07C5/36G06T7/00
CPCB07C5/34B07C5/361G06T7/0004
Inventor 吴倩
Owner SUZHOU VOCATIONAL UNIV
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