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Data simulation method based on OPC intelligent chemical equipment

A technology of chemical equipment and data simulation, applied in the direction of comprehensive factory control, comprehensive factory control, instruments, etc., can solve the problems of long manufacturing and debugging cycle, restricting production progress, affecting product quality, etc., to improve product quality and enhance product quality Stability, the effect of speeding up the production schedule

Active Publication Date: 2019-10-18
CHANGCHUN BEIFANG INSTR EQUIP +1
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Problems solved by technology

The software system generally needs to be produced and debugged on the basis of a good hardware environment, so it is easy to rely too much on the hardware environment, resulting in a long manufacturing and debugging cycle, time-consuming and labor-intensive reproduction of abnormal scenes, and failure to use data in a timely manner to analyze and deal with problems. An effective solution cannot be given quickly, affecting product quality and restricting production progress

Method used

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  • Data simulation method based on OPC intelligent chemical equipment

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Embodiment Construction

[0019] The present invention will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.

[0020] see figure 1 As shown, taking typical chemical equipment: filling machine and labeling machine as an example, by simulating the hardware equipment and its working process, the application of a data simulation method based on OPC intelligent chemical equipment of the present invention is described, including the MES system-based A software system, the software system includes an interface module, a work order management module, an intelligent scheduling module, an intelligent analysis module, a data storage module, a data sending and receiving module, a user management module, a configuration module, and a log module.

[0021] The simulated hardware equipment includes: barrel warehouse, filling machine, labeling machine, palletizer, and RGV / AGV equipment; the filling machine includes data transceiver module, filling para...

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Abstract

The invention relates to a data simulation method based on OPC intelligent chemical equipment, and relates to the technical field of industrial production process control and manufacturing executive management. Software simulation on the whole equipment is carried out by a software system and simulation hardware equipment: on the basis of an MES system, the software system and the simulation hardware equipment are deployed; relevant initial parameters of the system are set; work order data is set in a reality software system; the reality software system sends the work order data to the simulation hardware equipment through an OPC server, and records related operation data; the simulation hardware equipment is started, so that the whole equipment environment is simulated; the simulation hardware equipment receives the work order data sent by the software system, and analyzes the work order; the simulation hardware equipment performs production according to the work order, simulates therelated data running by the equipment, and sends the related data of the equipment to the reality software system; and the software system analyzes the running condition of the simulation chemical equipment in real time. The data simulation method based on the OPC intelligent chemical equipment in the invention simulates each hardware component through software, is independent of the hardware environment, and can independently run and debugg the software system.

Description

technical field [0001] The invention relates to the technical field of industrial production process control and manufacturing execution management, in particular to a data simulation method for intelligent chemical equipment based on OPC (industrial standard OLE for process control). Background technique [0002] For chemical equipment manufacturers, during the equipment production process, each component of the equipment needs to be installed and debugged, and each sub-module between the equipment software and hardware needs to exchange data to verify whether the whole equipment is qualified or not. During the whole process, there may be many kinds of abnormal problems. At this time, reproducing the problem scene will greatly hinder the formulation of solutions. Even a simple abnormal problem may delay the entire cycle of equipment production. In this process, there are multiple departments cross-working at the same time, which will also cause the hardware environment to b...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCG05B19/4185G05B2219/31088Y02P90/02
Inventor 勾阳康振国
Owner CHANGCHUN BEIFANG INSTR EQUIP
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