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Commutator segment for commutator and production equipment of commutator segment

A technology for production equipment and commutator segments, which is applied in the field of commutator segments and its production equipment, can solve problems such as shortening the service life of motors, uneven load current density, and damage to enameled wires, so as to improve rectification quality, reduce mutual interference, and increase The effect of intertwined spaces

Inactive Publication Date: 2020-01-31
苏州工业园区安固电器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The commutator piece of the existing hook-type commutator is in front of the hook, and the two sides of the hook part of the commutator piece are straight, and the two sides of the hook part of the commutator piece are squeezed when bending, and then the two sides extend outward Protrusions, wrinkles and burrs, etc., will easily damage and cut the enameled wire during the hooking process, cause the bare copper of the enameled wire to oxidize, and the load current density will be uneven during power-on, which will affect the rectification quality of the motor and shorten the service life of the motor. life

Method used

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  • Commutator segment for commutator and production equipment of commutator segment
  • Commutator segment for commutator and production equipment of commutator segment
  • Commutator segment for commutator and production equipment of commutator segment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] refer to figure 1 , is a commutator segment 1 for a commutator 2 disclosed in the present invention, including a segment body 17 and a hook portion 14 . The sheet body 17 includes a contact block 11 and a clamping block 12. The contact block 11 is a cuboid and is provided with a connecting block 15 along its length. 13 is fixedly connected to the clamping block 12 at one end away from the connecting block 15, the length of the connecting piece 13 is less than the length of the contact block 11 and the clamping block 12, the contact block 11, the connecting block 15, the connecting piece 13 and the clamping block 12 are integrally formed, and the sheet body 17 The overall shape is I-shaped, which is convenient for the commutator segment 1 to be assembled into the commutator 2 . The hook portion 14 is a cuboid and one end along its length direction is fixedly connected with the contact block 11. Both ends of the hook portion 14 along its width direction are provided with...

Embodiment 2

[0051] refer to figure 2 with Figure 4 , is a kind of production equipment applied to the commutator segment 1 in the embodiment 1 disclosed by the present invention, including a body 61, a stamping cover plate 5 and a stamping die 4, and the body 61 is provided with a punch 62 moving in the vertical direction, The bottom of the punch 62 is connected with the stamping cover plate 5, and the stamping die 4 is located directly below the stamping cover plate 5 and fits with the stamping cover plate 5. The outer wall of the stamping die 4 is provided with a feeding hole 47, and the feeding hole 47 is conveyed with The elongated profile 3, in this embodiment, the elongated profile 3 is formed by drawing a elongated silver-copper alloy. The punch 62 applies pressure to the stamping cover plate 5 , and then stamps the elongated profile 3 in the stamping die 4 below.

[0052] refer to Figure 5 , the top of the stamping die 4 is successively provided with the first punching groov...

Embodiment 3

[0061] refer to Figure 10 , the difference from Embodiment 1 is that the section of the two deformation grooves 141 on the commutator piece 1 is isosceles trapezoidal, and the two deformation grooves 141 run through the upper and lower end surfaces of the hook portion 14, and the straight-line distance between the bottoms of the two deformation grooves 141 It is also 1.03 mm, and the setting of the deformation groove 141 with an isosceles trapezoidal cross-section can also reduce the protrusion and burr caused by the pressure on both sides of the hook part 14 when it is bent. The distance between the commutator segments 1 further increases the space for the enameled wires to wind around the commutator segments 1 and reduces the mutual interference between the enameled wires. When processing the commutator segment 1 in this embodiment, it is only necessary to change the shape of the fifth stamping cutter head 53 on the stamping cover plate 5 to a shape matching the deformation...

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Abstract

The invention discloses a commutator segment for a commutator and production equipment of the commutator segment and belongs to the technical field of commutators. The invention aims to solve the problem that bulges and burrs are generated due to the fact that two sides of the hook part of a commutator segment are extruded outwards under pressure in a hooking process. The commutator segment is characterized in that the commutator segment comprises a segment body and a hook par; the segment body comprises a contact block and a clamping block; the contact block is provided with a connecting block in the length direction of the contact block; the connecting block is provided with a connecting sheet in the vertical direction of the connecting block; one end, far away from the contact block, ofthe connecting sheet, is fixedly connected with the clamping block in the length direction of the connecting sheet; the contact block, the connecting block, the connecting sheet and the clamping block are fixedly connected with one another; two ends of the connecting block, two ends of the connecting sheet and two ends of the clamping block jointly clamping grooves; one end of the contact block in the length direction of the contact block is fixedly connected with the hook part; deformation grooves are formed in two ends of the hook part in the width direction of the hook part; and the two deformation grooves penetrate through the upper end surface and the lower end surface of the hook part. With the commutator segment for the commutator and the production equipment of the commutator segment of the invention adopted, the problem that bulges and burrs are generated due to the fact that two sides of the hook part of a commutator segment are extruded outwards under pressure in a hookingprocess can be solved.

Description

technical field [0001] The invention relates to the technical field of commutators, in particular to a commutator segment for a commutator and production equipment thereof. Background technique [0002] The commutator is a component used for current commutation on DC motors and AC series motors in order to allow the motor to continue to rotate, commonly known as a commutator. Structurally, the commutator is a circle surrounded by several commutator segments, which are respectively connected to each tap on the rotor, and two electrodes connected to the outside are called brushes to contact it, and only two of them are in contact at the same time. The principle is that when the coil passes through the current, it will rotate through the attraction and repulsion force under the action of the permanent magnet. The brushes are separated, and the brushes are connected to the contacts corresponding to the set of coils that produce the driving force. Commutator segments are genera...

Claims

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Application Information

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IPC IPC(8): H01R39/04H01R43/06
CPCH01R39/04H01R43/06
Inventor 张云峰陈峰张瑜瑾王太峰
Owner 苏州工业园区安固电器有限公司
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