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External gear shaft sleeve machining technology and milling-clearing-integration equipment thereof

A gear bushing and processing technology, which is applied in metal processing equipment, metal material coating technology, wheels, etc., can solve the problem of gear processing quality and uneven surface unevenness of workpieces, improve processing quality, and reduce surface unevenness. possibility, the effect of improving efficiency

Inactive Publication Date: 2020-06-26
南京德长锻造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in this gear processing technology, after the workpiece is hobbed, there are a large amount of debris on the outer peripheral gear surface of the workpiece. If the debris is not treated but directly carburized and hang-polished, there will be unevenness on the surface of the workpiece. The possibility of affecting the quality of gear processing

Method used

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  • External gear shaft sleeve machining technology and milling-clearing-integration equipment thereof
  • External gear shaft sleeve machining technology and milling-clearing-integration equipment thereof
  • External gear shaft sleeve machining technology and milling-clearing-integration equipment thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0039] Embodiment 1: It is a kind of external gear sleeve processing technology disclosed by the present invention, including the following processing steps:

[0040] Blank material cutting: choose 42CrMo as the blank material, and cut the ingredients into segments according to the specifications and sizes of the external gear bushing through a sawing machine to obtain the first processed product;

[0041] Preheating: Put the first processed product into a heating furnace and heat it at 300°C for 1 hour until the first processed product is heated to 1150°C, and then take it out of the heating furnace to obtain the second processed product;

[0042] Forging forming: the second processed product is hot-forged at a temperature of 850°C by a forging press, and then cooled, so that the second processed product is processed with a shaft sleeve through hole along the axial direction to obtain the third processed product;

[0043] Milling treatment: use milling-cleaning integrated equ...

Embodiment 2

[0048] Embodiment 2: Different from Embodiment 1, it is a kind of external gear sleeve processing technology disclosed by the present invention, which includes the following processing steps:

[0049] Blank material cutting: choose 42CrMo as the blank material, and cut the ingredients into segments according to the specifications and sizes of the external gear bushing through a sawing machine to obtain the first processed product;

[0050] Preheating: Put the first processed product into the heating furnace and heat it at 300°C for 1.25 hours until the first processed product is heated to 1150°C, and then take it out of the heating furnace to obtain the second processed product;

[0051] Forging forming: the second processed product is hot-forged at a temperature of 1000°C by a forging press, and then cooled, so that the second processed product is processed with a shaft sleeve through hole along the axial direction to obtain the third processed product;

[0052] Milling treat...

Embodiment 3

[0057] Embodiment 3: The difference from Embodiment 1 is that it is a kind of external gear sleeve processing technology disclosed by the present invention, which includes the following processing steps:

[0058] Blank material cutting: choose 42CrMo as the blank material, and cut the ingredients into segments according to the specifications and sizes of the external gear bushing through a sawing machine to obtain the first processed product;

[0059] Preheating: Put the first processed product into the heating furnace and heat it at 300°C for 1.5 hours until the first processed product is heated to 1150°C, and then take it out of the heating furnace to obtain the second processed product;

[0060] Forging forming: the second processed product is hot-forged at a temperature of 1150°C by a forging press, and then cooled, so that the second processed product is processed with a shaft sleeve through hole along the axial direction to obtain the third processed product;

[0061] Mi...

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Abstract

The invention discloses an external gear shaft sleeve machining technology and milling-clearing-integration equipment thereof. The technology mainly comprises seven machining procedures of blank cutting, preheating, forge piece forming, milling treatment, carburizing treatment, furnace discharging and cooling, and detection warehouse-out, wherein in the milling treatment machining procedure, scrapiron bonded to the outer side of an external gear shaft sleeve is cleared away through the milling-clearing-integration equipment, so that the possibility that the surface of the external gear shaftsleeve is uneven due to the fact that the scrap iron is bonded to the outer side of the external gear shaft sleeve is reduced, and the effect of improving the machining quality of external gear shaftsleeve products is achieved.

Description

technical field [0001] The invention relates to the technical field of external gear sleeve processing, in particular to an external gear sleeve processing technology and milling-cleaning integrated equipment. Background technique [0002] The gear is an important part in the mechanical design. The bushing is usually set on the gear shaft to protect the gear shaft. The gear bushing has both functions, the gear part and the bushing part, and is an important part in the mechanical design. [0003] The Chinese patent with publication number CN110102990A discloses a gear processing technology, which relates to the technical field of gear processing. It includes the following steps: S1, blank purchase, S2, blank normalizing, S3, machining, S4, center hole grinding, S5, keyway opening, S6, gear hobbing, S7, carburizing and hanging polishing, S8, rough grinding, S9, tooth scraping, S10, fine grinding, S11, cleaning, S12, testing. [0004] However, in this gear processing technolo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J5/00B21J1/00B21K1/30B21K27/06B23P15/14C23C8/64
CPCB21J1/00B21J5/002B21K1/30B21K27/06B23P15/14C23C8/64
Inventor 袁和平
Owner 南京德长锻造有限公司
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