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A method and system for controlling multi-station pick-up of die-casting machine based on PLC

A control method and die-casting machine technology, which is applied in the field of machine tool control in workshops, can solve problems such as reduced production efficiency, and achieve the effects of high production efficiency, good fault tolerance, and less calculation

Active Publication Date: 2022-04-01
SHANGHAI UNIV OF ENG SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, most workshops have realized the automation of the die-casting process. At present, the processing procedures of die-casting workpieces are fixed, followed by die-casting, taking out, sawing, trimming, marking, and placing the output position. The output position is the last process. Die-casting machines Under the action of pressure, the molten metal is hydraulically injected into the mold for cooling and forming. After the mold is opened, solid metal castings can be obtained. At present, the process flow is fixed in the production process. The die-casting machine is used as the master station, and other peripheral equipment is used as the slave station. The pick-up robot transfers the workpiece, and many processing procedures are involved in the automated production process. Once a certain process is abnormally processed, the entire production process will be terminated. At the same time, the pick-up robot also grabs the workpiece according to a fixed process, resulting in greatly reduced production efficiency. If one of the equipment fails during the process, the entire production process will be suspended

Method used

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  • A method and system for controlling multi-station pick-up of die-casting machine based on PLC
  • A method and system for controlling multi-station pick-up of die-casting machine based on PLC
  • A method and system for controlling multi-station pick-up of die-casting machine based on PLC

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Experimental program
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Effect test

Embodiment 1

[0026] A PLC-based multi-station pick-up control method for a die-casting machine, specifically:

[0027] The PLC periodically detects the working status of each station on the machine tool and the tooling status of the pick-up robot and the machine tool, generates corresponding BOOL quantities, writes all BOOL quantities into bytes and sends the bytes to the pick-up robot, and the pick-up robot on the machine tool There are 3 stations in total, including 1 sawing station, 1 trimming station and 1 marking station. The working status includes workpiece existence status, station completion status and station failure status. The section judges the working status of each station, and detects the station that the workpiece has passed. When any station is vacant, the pick-up robot will transfer the workpieces that have been processed at other stations and have not passed the vacant station to this station. vacancies;

[0028] Among them, the pick-up robot transfers the workpiece th...

Embodiment 2

[0038] A PLC-based multi-station pick-up control system for die-casting machines, including a PLC detection module and a pick-up robot, the PLC detection module includes a PLC detection unit and a byte generation unit, and the stations include sawing stations, trimming stations and For the marking station, the PLC detection unit is used to periodically detect the working status of each station and generate the corresponding BOOL quantity. The byte generation unit writes all the BOOL quantity into bytes and sends the bytes to the pick-up robot. The status includes workpiece existence status, station completion status and station failure status. The pick-up robot judges the working status of each station according to the byte, and detects the station that the workpiece has passed. When any one station is vacant, the pick-up robot The robot transfers the workpieces that have been processed at other stations and have not passed through the vacant station to the vacant station;

[...

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Abstract

The invention relates to a PLC-based multi-station pick-up control method and system for a die-casting machine. The method is specifically: PLC periodically detects the working status of each station, generates a corresponding BOOL amount, and writes all BOOL amounts into words section and send the byte to the pick-up robot. The stations include sawing station, trimming station and marking station. The working status includes the status of the workpiece and the completion status of the station. The working status of the station, and detect the station that the workpiece has passed. When any one station is vacant, the pick-up robot will transfer the workpieces that have been processed on other stations and have not passed the vacant station to the vacant station. Compared with the prior art, the present invention has the advantages of less calculation amount and high efficiency.

Description

technical field [0001] The invention relates to the field of workshop machine tool control, in particular to a PLC-based multi-station pick-up control method and system for a die-casting machine. Background technique [0002] At present, most workshops have realized the automation of the die-casting process. At present, the processing procedures of die-casting workpieces are fixed, followed by die-casting, taking out, sawing, trimming, marking, and placing the output position. The output position is the last process. Die-casting machines Under the action of pressure, the molten metal is hydraulically injected into the mold for cooling and forming. After the mold is opened, solid metal castings can be obtained. At present, the process flow is fixed in the production process. The die-casting machine is used as the master station, and other peripheral equipment is used as the slave station. The pick-up robot transfers the workpiece, and many processing procedures are involved i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D17/32B22D17/20
CPCB22D17/32B22D17/2084B22D17/2076
Inventor 骆家杭张旭郭凯歌
Owner SHANGHAI UNIV OF ENG SCI