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Ultrafast Laser Fabrication Method and System

A manufacturing system, laser technology, applied in the direction of manufacturing tools, additive manufacturing, active addressing optical modulators, etc., can solve the problems of damaged resolution, processing rate limitation, manufacturing periodic structure limitation, etc.

Active Publication Date: 2020-10-23
THE CHINESE UNIVERSITY OF HONG KONG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although capable of additively creating nanoscale features, the processing rate is limited by the point-by-layer serial scanning process
While parallel processing methods have been proposed, such as those using microlens arrays or spatial light modulator processing, they are often limited in fabricating periodic structures or have compromised resolution

Method used

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  • Ultrafast Laser Fabrication Method and System
  • Ultrafast Laser Fabrication Method and System
  • Ultrafast Laser Fabrication Method and System

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Embodiment Construction

[0025] To achieve high-precision and high-throughput two-photon polymerization, a binary holography-based multifocal DMD random access scanner is proposed. Specifically, the DMD is used as a programmable binary mask encoded with a hologram to modulate the incoming femtosecond laser wavefront. 3D scanning can be achieved by using holographic patterns of spherical wavefronts with tuned tilted phases. To improve scanning resolution, holograms for wavefront correction can be designed and synthesized into scanning holograms to enable simultaneous arbitrary beam shaping and 3D laser scanning with a single DMD. Combining individual focal points by superimposition enables multi-focal random access scanning. Therefore, multi-focus scanning trajectories can be planned arbitrarily to fabricate structures with optimal mechanical properties. Parametric models and computer algorithms were also developed to deterministically relate system performance to DMD parameters. Fabrication experim...

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PUM

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Abstract

A laser fabrication method and a laser fabrication system, the laser fabrication system comprises: an ultrafast laser source (101), configured to output a laser beam; and a digital micromirror device(DMD) (106), configured to receive, shape, and scan the laser beam, wherein more than one binary holograms are synthesized to form a scanning hologram applied to the DMD (106). The shaped laser beams,containing one or multiple focal points, leaving the DMD (106) are focused to the sample for fast laser fabrication.

Description

[0001] Cross References to Related Applications [0002] This application claims priority to U.S. Provisional Application No. 62,639 / 245, filed March 6, 2018, the entire contents of which are incorporated herein by reference. technical field [0003] The present application relates to an ultrafast laser manufacturing system. Background technique [0004] Two-photon polymerization (Two-photon polymerization) is an important additive manufacturing method, which is usually performed in photoresist by raster scanning the focal point of a femtosecond laser, which induces a nonlinear absorption process to transform submicron features aggregated into nanoscale building blocks. Although nanoscale features can be additively created, the processing rate is limited by the serial scanning process point by point and layer by layer. Although parallel processing methods have been proposed, such as those using microlens arrays or spatial light modulator processing, they are often limited ...

Claims

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Application Information

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IPC IPC(8): G03H1/22G03H1/12G03F7/20
CPCG03H2001/0094G03H1/2294G03H2222/33G03H2225/24G03F7/70408B33Y30/00B29C64/268G03F7/70416G03F7/704
Inventor 陈世祈耿强王迪恩陈鹏飞张大鹏
Owner THE CHINESE UNIVERSITY OF HONG KONG
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