Ultrafast Laser Fabrication Method and System
A manufacturing system, laser technology, applied in the direction of manufacturing tools, additive manufacturing, active addressing optical modulators, etc., can solve the problems of damaged resolution, processing rate limitation, manufacturing periodic structure limitation, etc.
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[0025] To achieve high-precision and high-throughput two-photon polymerization, a binary holography-based multifocal DMD random access scanner is proposed. Specifically, the DMD is used as a programmable binary mask encoded with a hologram to modulate the incoming femtosecond laser wavefront. 3D scanning can be achieved by using holographic patterns of spherical wavefronts with tuned tilted phases. To improve scanning resolution, holograms for wavefront correction can be designed and synthesized into scanning holograms to enable simultaneous arbitrary beam shaping and 3D laser scanning with a single DMD. Combining individual focal points by superimposition enables multi-focal random access scanning. Therefore, multi-focus scanning trajectories can be planned arbitrarily to fabricate structures with optimal mechanical properties. Parametric models and computer algorithms were also developed to deterministically relate system performance to DMD parameters. Fabrication experim...
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