Swing type stable tension buffering method and device for carbon fiber prepreg tape

A tension buffer device and carbon fiber prepreg technology, which is applied in transportation and packaging, winding strips, thin material processing, etc., can solve the problems of tension fluctuations in prepreg tapes and tension fluctuations during buffering, and achieve stable and low tension values. The effect of tension fluctuation and reasonable space allocation

Active Publication Date: 2020-11-17
西安华晟复材科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to overcome the problem of large tension fluctuations in the buffering of the existing tension control system, the purpose of the present invention is to provide a carbon fiber prepreg tape swinging type smooth tension buffering method and device, which eliminates the friction caused by the reciprocating motion of the buffering element during the buffering process. The prepreg tape tension fluctuates greatly, which can maintain the prepreg tape's stable tension during the buffering process

Method used

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  • Swing type stable tension buffering method and device for carbon fiber prepreg tape
  • Swing type stable tension buffering method and device for carbon fiber prepreg tape
  • Swing type stable tension buffering method and device for carbon fiber prepreg tape

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Embodiment Construction

[0032] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0033] see figure 1 , the principle of a carbon fiber prepreg tape swing type small tension buffering method of the present invention is as follows: the buffering motor continues to rotate at a constant speed, drives the clutch or coupling to maintain a slipping state, and transmits a stable clockwise driving torque to the swing rod , the prepreg tape bypasses the guide wheels at both ends of the pendulum in a Z form. Due to the tension of the prepreg tape, the prepreg tape exerts a counterclockwise torque on the pendulum. This torque and the driving torque are mutually balanced torques. , the driving torque remains stable, and the tension of the prepreg tape remains stable.

[0034] When laying, if the laying speed of the prepreg tape is inconsistent with the feeding speed, it usually shows that the laying speed exceeds the feeding speed. Due to the speed differenc...

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Abstract

The invention relates to a swing type stable tension buffering method and device for a carbon fiber prepreg tape. The swing type stable tension buffering device comprises a buffering motor and a buffering device main shaft, a swing rod and a micro clutch are arranged on an output shaft of the buffering motor in a sleeving manner, the swing rod is connected with the micro clutch, the two ends of the swing rod are respectively provided with swing rod guide wheels, and the prepreg tape is wound around the two swing rod guide wheels in a Z shape. According to the swing type stable tension buffering method and device, the swing rod is used as a buffer element, so that tension fluctuation caused by inertia of the buffer element in the buffer process is reduced; the micro clutch is adopted as a tension control element, a motor drives the clutch to transmit stable driving torque to the swing rod, the torque is balanced with the torque of the swing rod under the tension action of the prepreg tape, so that the prepreg tape keeps stable tension; and the tension value of the prepreg tape can be adjusted by controlling the output torque of the clutch, the tension value is stable and can be verysmall, and the stable tension of the prepreg tape can be maintained in the buffering process.

Description

technical field [0001] The invention relates to the field of automatic fiber laying tension control, in particular to a carbon fiber prepreg tape swinging type smooth tension buffering method and device, which eliminates the large fluctuation of prepreg tape tension during the buffering process caused by the reciprocating friction of the buffer element, and can During the buffering process, maintain a steady and small tension on the prepreg tape. Background technique [0002] Composite material automatic placement technology is a low-cost, automated, and numerical advanced manufacturing technology. Due to its advantages of high precision, high speed, and high material utilization rate, it has become the main manufacturing technology of composite material components in the aerospace field. The automatic laying technology uses prepreg tape as the laying material. The tension control of the prepreg tape is very important during the laying process. The tension value of the prepr...

Claims

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Application Information

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IPC IPC(8): B65H23/26
CPCB65H23/26
Inventor 辛志博张绍磊郝紫琦段玉岗张富淦张小辉
Owner 西安华晟复材科技有限公司
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