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High-frequency pulse three-wire indirect arc welding method and device

A high-frequency pulse and arc welding technology, used in arc welding equipment, welding equipment, manufacturing tools, etc., can solve the problems of small welding parameter range, limited ability of single-pulse power supply arc shape control, and three-wire indirect arc shape divergence. Achieve the effect of increasing energy density, solving insufficient heat input, and improving arc energy density

Inactive Publication Date: 2020-12-29
天津七所高科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Aiming at the divergence problem of the three-wire indirect arc form, the invention patent (application number 201811075326.5) proposes a new three-wire indirect arc welding method. The power supply connection method improves the distribution of the magnetic field and electric field around the welding wire, makes the two indirect arcs established by the main wire and the two side wires compound together, improves the energy density of the three-wire indirect arc, and further increases the heat input of the three-wire indirect arc to the base metal. Although this method combines two indirect arcs successfully, one of the welding power sources uses a pulse power source and the other uses an ordinary DC power source. The single pulse power source has limited ability to control the arc shape, and the welding parameter range for stable welding is small.

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Embodiment 1

[0030] The present invention proposes a high-frequency pulse three-wire indirect arc welding method and device. Two high-frequency pulse welding power sources are used to ensure a suitable total current range and the speed range of the main wire and the side wire to realize the three-wire indirect arc shape. Compression improves the energy density of the three-wire indirect arc and solves the problem of insufficient indirect arc heat input.

[0031] The invention provides a high-frequency pulse three-wire indirect arc welding method, the steps are as follows:

[0032] S1: The main wire is connected to the positive poles of the two high-frequency pulse power supplies, and the two side wires are respectively connected to the negative poles of the two high-frequency pulse power supplies;

[0033] S2: Start two high-frequency pulse power supplies at the same time to ensure that the phases of the two high-frequency pulse power supplies are consistent;

[0034] S3: The welding curr...

Embodiment 2

[0045] The present invention also includes a device for realizing the above-mentioned high-frequency pulse three-wire indirect arc welding method, the device includes a high-frequency pulse power supply 1 and a high-frequency pulse power supply 2, and the high-frequency pulse power supply 1 and The positive pole of the high-frequency pulse power supply two 2 is connected to the main wire 3 respectively; the negative pole of the high-frequency pulse power supply one 1 is connected to the left wire 4, and the negative pole of the high-frequency pulse power supply two 2 is connected to the right wire 5; the welding base material 6 Do not contact with high-frequency pulse power supply 1 and high-frequency pulse power supply 2; the electric field generated between the main wire 3 and the side wire will cause the arc established between the main wire and the two side wires to deflect to the main wire side, and the two indirect arcs will recombine Together they form an indirect arc, a...

Embodiment 3

[0051] This embodiment is a specific welding process, the three welding wires are ER50-6, the diameter of the welding wire is 1.2mm, the two welding power sources are high-frequency pulse power sources, the pulse frequency is 500 Hz, and the shielding gas is 80% CO2 and 20% Ar mixed gas; The plate model is Q235, the plate size is 300mm×150mm×3mm, the total welding current is 650A, and the welding speed is 3m / min; after repeated tests, the results obtained in this implementation are: the surface of the plate after welding is uniform and continuous, and the back Good fusion with no defective welds.

[0052] Due to the adoption of the above technical scheme, a high-frequency pulse three-wire indirect arc welding method and device of the present invention adopts two high-frequency pulse welding power sources to ensure that the total current range is 250A-600A; the wire feeding speed range of the main wire is controlled At 4m / min-14m / min, the side wire feeding speed is controlled a...

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Abstract

The invention belongs to the technical field of welding, and provides a high-frequency pulse three-wire indirect arc welding method and a device. Two high-frequency pulse welding power supplies are adopted to ensure that the total current range is 250 A-600 A; the main wire feeding speed is controlled to be 4 m / min-14 m / min, and the side wire feeding speed is controlled to be 6 m / min-12 m / min; during welding, the two high-frequency pulse power supplies are started at the same time, it is guaranteed that the phases of the two high-frequency pulse power supplies are consistent, when the two high-frequency pulse power supplies are in the pulse peak current, a magnetic field around welding wires has a high compression effect on arc, and at the moment, the arc energy density is high, and the heating effect on base metal is high; when the two high-frequency pulse power supplies are in the pulse background current, although the compression effect of the magnetic field around the welding wireson the arc is weakened, the pulse frequency is high so that arc form compression can be achieved through the high-frequency pulse power supplies, and the arc energy density is improved. According tothe high-frequency pulse three-wire indirect arc welding method and the device, compression of the three-wire indirect arc form is achieved, the three-wire indirect arc energy density is improved, andthe problem that indirect arc heat input is insufficient is solved.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a high-frequency pulse three-wire indirect arc welding method and device. Background technique [0002] Different from the traditional welding method, the workpiece of indirect arc welding is not connected to the power supply, and the arc is established between the welding wires; since the welding workpiece is not connected to the power supply, most of the heat generated by the welding power supply is used to melt the welding wire, so indirect arc welding has welding wire deposition The advantage of high efficiency, but the base metal is not connected to the power supply, and the heating of the base metal mainly depends on the heat generated by the arc, which is prone to non-fusion defects, which seriously limits the application of indirect arc welding in actual production. [0003] Aiming at the problem of insufficient heat input of double-wire indirect arc, the invention paten...

Claims

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Application Information

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IPC IPC(8): B23K9/09B23K9/16B23K9/133
CPCB23K9/09B23K9/16B23K9/133
Inventor 于世宝史涛王帆田增泰
Owner 天津七所高科技有限公司