Rolling bearing fault intelligent diagnosis method and system

An intelligent diagnosis, rolling bearing technology, applied in neural learning methods, testing of machine/structural components, testing of mechanical components, etc., can solve problems such as less data, difficult feature extraction, and difficult bearing fault diagnosis.

Inactive Publication Date: 2020-12-29
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In view of the lack of available training data under actual working conditions, the difficulty of feature extraction, and the difficulty of accurately diagnosing bearing faults, the Long Short Time Memory (LSTM) network and the normalized exponential (softmax) regression model are used to extract and diagnose vibration signals. , using the idea of ​​transfer learning to migrate all or part of the structure and parameters of the source network, rebuild the network, and use live signal training to obtain a target network suitable for actual working conditions, so as to improve the accuracy of fault diagnosis in actual production and realizability

Method used

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  • Rolling bearing fault intelligent diagnosis method and system
  • Rolling bearing fault intelligent diagnosis method and system
  • Rolling bearing fault intelligent diagnosis method and system

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Embodiment 1

[0062] Such as figure 1 with figure 2 As shown, it is a preferred implementation process and structure of a rolling bearing fault intelligent diagnosis method according to the present invention. The method is a rolling bearing fault intelligent diagnosis method based on transfer learning and deep learning, including the following steps:

[0063] Step S1, collection of test vibration signals: build a test bench, use the acceleration sensor to collect enough vibration signals of the bearing parts, and use the acceleration sensor to collect vibration signals under the actual working conditions of the equipment;

[0064] Step S2, preprocessing of the vibration signal: test the vibration signal and the corresponding state label set with D s and y s Indicates that the bearing vibration signal and its corresponding state label set under the actual working condition of the equipment are represented by D t and y t Indicates that the value range of each label is [0, K], indicating ...

Embodiment 2

[0123] A system for implementing the rolling bearing fault intelligent diagnosis method described in Embodiment 1, including a vibration signal acquisition module, a vibration signal preprocessing module, a source network construction and training module, a test signal and live signal similarity calculation module, and a target network construction and training module;

[0124] The vibration signal acquisition module is used to collect test signals and live signals of bearing vibration;

[0125] The vibration signal preprocessing module is used to perform 0-1 standardization processing on the test signal and live signal of bearing vibration, and divide the training set and the test set respectively;

[0126] The source network construction and training modules are used to construct the LSTM-softmax network, use the test signal to train the network, and obtain the source network suitable for the test;

[0127] The test signal and live signal similarity calculation module are u...

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Abstract

The invention provides a rolling bearing fault intelligent diagnosis method and a system. The rolling bearing fault intelligent diagnosis method comprises the following steps that a test signal and aan actual condition signal of bearing vibration are collected; 0-1 standardization processing is carried out on the test signal and the actual condition signal of bearing vibration, and a training setand a test set are divided respectively; an LSTM-softmax network is constructed, and the network is trained by using the test signal to obtain a source network suitable for a test; a dynamic time warping (DTW) distance between the test signal and the actual condition signal is calculated; and a target network is constructed on the basis of migrating all or part of the structure and parameters ofthe source network according to the DTW value, a new network is trained by using the actual condition signal, and finally the target network suitable for an actual working condition is obtained. According to the rolling bearing fault intelligent diagnosis method, the features of the vibration signals can be accurately extracted, and the problem of inaccurate feature extraction due to manual feature selection is avoided; and the problems that full-life-cycle data cannot be obtained under the actual working conditions, available data are few, and an effective diagnosis model is difficult to establish are solved, and the accuracy of fault diagnosis in actual production is improved.

Description

technical field [0001] The invention belongs to the field of fault diagnosis of mechanical equipment, and in particular relates to an intelligent fault diagnosis method and system for rolling bearings based on transfer learning and deep learning. Background technique [0002] Rolling bearings are an important part of mechanical equipment. A large proportion of mechanical equipment failures are bearing failures. If damaged bearings cannot be found and replaced in time, it will often affect the accuracy of the equipment, damage other components, and even cause serious production problems. ACCIDENT. Bearing damage is often caused by long-term work wear. Faults can be divided into: outer ring faults, inner ring faults, cage faults and ball faults. The frequency, amplitude and phase of bearing vibration signals are different for different faults. . Diagnosis of bearing faults based on vibration signals is currently the mainstream method. However, due to the nonlinear and non-st...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M13/045G06N3/04G06N3/08
CPCG01M13/045G06N3/049G06N3/08G06N3/045
Inventor 尹经天张西良刘庭瑞倪梦瑶毛天宇闫妍
Owner JIANGSU UNIV
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