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A kind of microwave heating resin sand core forming device and method thereof

A resin sand core, microwave heating technology, applied in casting molding equipment, cores, molds and other directions, can solve the problems of only 5-20 cases/hour, core shooting failure, low scrap rate, etc., to improve the turnover rate and production efficiency, uniform heating and curing, and the effect of shortening molding time

Active Publication Date: 2022-06-03
浙江省机电设计研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Thermoforming resin sand is one of the fastest-growing casting processes in the past ten years. The castings produced by thermoforming resin sand have precise dimensions, smooth surface, clear edges and corners, low scrap rate, and can save molding hours and improve production. Efficiency, improving working conditions and production environment; it takes a certain amount of time for thermoforming resin sand to heat-cure. After molding and making cores, the resin sand must harden and build a certain strength before the mold can be released. Molding is difficult. As a core box, due to the thicker sand layer, the usual mold-making time ranges from 3 minutes to 10 minutes after molding, plus the mechanical action time, so the hourly efficiency can only be 5-20 boxes / hour; this It seriously affects the turnover rate and production efficiency of the mold; and because of the hot core box core shooting, the design of the exhaust channel is not well designed, and the exhaust channel is blocked due to premature curing, resulting in poor exhaust and failure of core shooting

Method used

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  • A kind of microwave heating resin sand core forming device and method thereof
  • A kind of microwave heating resin sand core forming device and method thereof

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Embodiment

[0018] Example: a microwave heating resin sand core forming device, such as Figure 1-2 As shown, it includes fixed mold outer frame 1, fixed mold top plate 4, spring 2, fixed mold ejector pin 3, fixed mold top plate 4, movable mold ejector pin 5, movable mold ejector pin 5 plate, movable mold outer frame 7 and sand inlet hole 8 , the inner wall of the fixed mold outer frame 1 and the inner wall of the movable mold outer frame 7 are respectively provided with a mold movable block 9 with a cavity 12 between each other. The mold movable block 9 has different shapes according to different types of core boxes. ; The lower end of the inner wall of the fixed mold outer frame 1 and the lower end of the inner wall of the movable mold outer frame 7 are respectively provided with bottom movable blocks 11 which form a flat bottom surface between each other; the material of the mold movable blocks 9 and the bottom movable blocks 11 is ceramic , The mold movable block 9 and the bottom mova...

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Abstract

The invention discloses a microwave heating resin sand core forming device and a method thereof, comprising a fixed mold outer frame, a fixed mold top plate spring, a fixed mold thimble, a fixed mold top plate, a movable mold ejector pin, a movable mold ejector plate, a movable mold The outer frame and the sand inlet hole are characterized in that: the inner wall of the outer frame of the fixed mold and the inner wall of the outer frame of the movable mold are respectively provided with mold blocks that form a cavity with each other; the inner wall of the outer frame of the fixed mold The lower end and the lower end of the inner wall of the movable mold outer frame are respectively provided with bottom movable blocks that form a flat bottom surface with each other; the material of the mold movable block and the bottom movable block is ceramic; the bottom of the fixed mold outer frame and the movable mold outer frame A plurality of microwave dispersing devices are provided; the microwave dispersing device includes a microwave dispersing port located under the bottom movable block, a microwave agitator is arranged in the microwave dispersing port, and the microwave agitator is connected with a motor through a shaft coupling; the microwave dispersing port The lower end is connected with a microwave transmission tube, and a microwave generator is arranged at the end of the microwave transmission tube.

Description

technical field [0001] The invention relates to the technical field of mold equipment, in particular to a microwave heating resin sand core forming device and a method thereof. Background technique [0002] Thermoforming resin sand is one of the fastest growing casting processes in the past ten years. The castings produced by thermoforming resin sand have precise dimensions, smooth surfaces, clear edges and corners, low rejection rate, and can save modeling time and improve production. Efficiency, improvement of working conditions and production environment; thermoforming resin sand takes a certain amount of time to heat cure. After molding the core, it is necessary to wait for the resin sand to harden and establish a certain strength before starting the mold. It is difficult to mold. As a core box, due to the thick sand layer, the usual mold-releasing time ranges from 3 minutes to 10 minutes after molding. In addition to the mechanical action time, the efficiency per hour c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C7/06B22C9/10B22C5/00
CPCB22C7/06B22C9/10B22C5/00
Inventor 洪华泽夏小江张陈朱国朱丹汤瑶
Owner 浙江省机电设计研究院有限公司
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