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Natural fiber woven environment-friendly sun-shading fabric and production process thereof

A natural fiber and production process technology, applied in textile and papermaking, fabric surface trimming, heating/cooling fabrics, etc., can solve the problems of cumbersome production process of sunshade fabrics, lower limit oxygen index, poor fabric degradation ability, etc., and achieve excellent environmental protection. The effect of flame retardant performance, smooth hand feeling, and antibacterial ability improvement

Pending Publication Date: 2021-04-16
温多利遮阳材料(德州)股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are disadvantages in the sunshade fabrics produced by polymer composite materials: First, in order to make the sunshade fabrics have anti-ultraviolet, antibacterial and other properties, it is necessary to coat the sunshade fabrics or fibers woven into sunshade fabrics to absorb or reflect ultraviolet rays, and Coatings such as antibacterial agents not only complicate the production process, but also have poor degradation ability of the fabric, which is not friendly to the environment
Second, since the coating layer of polyester fiber is soft PVC, the addition of plasticizer can significantly reduce the limiting oxygen index, reduce the flame retardant efficiency, and release smoke and harmful gases when burning.
[0008] Although the above-mentioned patents all have anti-ultraviolet and antibacterial functions, and the functions of anti-ultraviolet and antibacterial are all obtained by adding ultraviolet absorbers and antibacterial agents, which not only makes the production process of sunshade fabrics cumbersome, but also has high preparation costs and is not environmentally friendly.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Natural fiber woven environment-friendly sun-shading fabric and production process thereof
  • Natural fiber woven environment-friendly sun-shading fabric and production process thereof
  • Natural fiber woven environment-friendly sun-shading fabric and production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] like figure 1 , 2 , 3, a natural fiber weaving environment-friendly sunshade fabric, the fabric includes a weaving layer 1 woven from warp yarns and weft yarns, at least one surface of the weaving layer 1 is coated with a transparent and flame-retardant coating Layer 2, weaving layer 1 is a plain weave structure with a three-dimensional structure composed of warp yarns 3 and weft yarns interwoven with warp yarns 3. The warp yarns are low-fusible yarns, and the weft yarns include low-fusible yarns. Hemp fiber yarn 5 for alternate weaving. In this embodiment, the warp yarn and the weft yarn have the same low fuse fineness, and the fineness is 50D. The hemp fiber yarn adopts hemp yarn, and the wire diameter of the hemp yarn is 0.32mm. Set the density of the weft yarn to 65 yarns / inch, and the density of the warp yarn to 100 yarns / inch, and the final weight of the fabric is 152g / m 2 , the thickness is 0.38-0.56mm, and the opening rate of the control fabric is 5%. The l...

Embodiment 2

[0052] The similarities with Embodiment 1 will not be repeated, but the difference is that in this embodiment, flax yarn is used as the hemp fiber yarn; the fineness of the low-fuse filament is 70D, and the diameter of the flax yarn is 0.5mm. The density of the warp yarn is 90 threads / inch, and the weight of the obtained fabric is 168g / m 2 , the thickness is 0.38-0.56mm, and the opening rate of the fabric is 3%. The low fuse in this embodiment uses polyamide (PA).

[0053] In this embodiment, the coating of the coating layer is prepared from the following components by weight percentage: 6.32% of acrylic emulsion with a concentration of 45% by mass; 20.51% of acrylic emulsion with a concentration of 50% by mass; flame retardant 60.68% %; Wetting agent 3.81%; Defoamer 0.52%; Thickener 3.48%; Ammonia 2.79%;

[0054] The preparation method of the coating is first to mix the acrylic emulsion with a concentration of 45% by mass, the acrylic emulsion with a concentration of 50% by...

Embodiment 3

[0057] The similarities with Embodiment 1 will not be repeated, the difference is that the diameter of the hemp yarn in this embodiment is 0.6mm. Set the density of the weft yarn to 65 yarns / inch, and the density of the warp yarn to 110 yarns / inch, and the final weight of the fabric is 165g / m 2 , The low fuse adopts polyamide (PA).

[0058]In this embodiment, the coating of the coating layer is prepared from the following components by weight percentage: 8.18% of acrylic emulsion with a concentration of 45% by mass; 24.1% of acrylic emulsion with a concentration of 50% by mass; flame retardant 55.86% %; Wetting agent 3.38%; Defoamer 0.29%; Thickener 1.23%; Ammonia 3.56%;

[0059] The preparation method of the coating is first to mix the acrylic emulsion with a concentration of 45% by mass, the acrylic emulsion with a concentration of 50% by mass, a flame retardant, a wetting agent, a defoamer, 0.56% by weight of water, a thickener , the weight percent is 2.84% water, and amm...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to the technical field of sun-shading fabrics, in particular to a natural fiber woven environment-friendly sun-shading fabric. The fabric comprises a weaving layer formed by weaving warp yarns and weft yarns, wherein at least one surface of the weaving layer is coated with a transparent coating layer with a flame-retardant function; the weaving layer is of a plain weave structure of a three-dimensional structure formed by the warp yarns and the weft yarns interwoven with the warp yarns in an up-and-down mode; the warp yarns are low-melting yarns; the weft yarns comprise low-melting yarns, and hemp fiber yarns which are woven with the low-melting yarns alternately according to the proportion of 1 to 1; the fineness of the low-melting yarns is 40-80D; the wire diameter of the hemp fiber yarns is 0.18-0.65 mm; and the density of the weft yarns is 45-86 pieces per inch, the gram weight of the fabric is 140-182g/m <2>, and the thickness of the fabric is 0.38-0.56 mm. The invention further discloses a production process of the natural fiber woven environment-friendly sun-shading fabric. The preparation method is simple, the production cost is low, and the sun-shading fabric is good in ultraviolet resistance and antibacterial performance, belongs to an environment-friendly fabric, is environmentally friendly, smooth in hand feeling and soft, has the three-dimensional aesthetic feeling and is worthy of being widely applied and popularized.

Description

technical field [0001] The invention relates to the technical field of sunshade fabrics, in particular to an environment-friendly sunshade fabric woven with natural fibers and a production process thereof. Background technique [0002] With the improvement of people's awareness of environmental protection and the pursuit of low-carbon life, sunshade fabrics are more and more widely used in office buildings, hotel offices, factories, conference rooms, multimedia rooms, lecture halls, laboratories, X-ray rooms, photo Indoor places with strict shading requirements such as washrooms and theaters. As the name suggests, sunshade fabrics refer to fabrics used to block the sun's glare and harmful light from invading. It has some functions that other fabrics do not have, such as adjusting indoor temperature, adjusting natural light, perspective, etc., can effectively block ultraviolet rays, and is conducive to the generation of yellow light. [0003] Existing sun-shading fabrics ar...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06N3/00D06N3/04D06C7/02
Inventor 王朝明宋学军郭仁志
Owner 温多利遮阳材料(德州)股份有限公司
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