Method for constructing virtual-real combined digital twin simulation experiment platform

A technology of simulation experiment and combination of virtual and real, applied in instruments, control/regulation systems, simulators, etc., can solve the problems of insufficient realism in the simulation design stage and low efficiency in the debugging stage, so as to improve the debugging efficiency, reduce the debugging cycle, improve the Effects and Speed ​​Effects

Inactive Publication Date: 2021-04-20
NANJING UNIV OF SCI & TECH
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AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide a construction method of a virtual-real combined digital twin simulation experiment platform. By combining real motion controller equipment and a virtual simulation environment, a real-time online virtual debugging experiment platform can be established, which can solve the lack of realism in the simulation design stage. Inefficiency in the debugging phase and other issues

Method used

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  • Method for constructing virtual-real combined digital twin simulation experiment platform
  • Method for constructing virtual-real combined digital twin simulation experiment platform
  • Method for constructing virtual-real combined digital twin simulation experiment platform

Examples

Experimental program
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Embodiment Construction

[0028] A virtual-real combined digital twin simulation experiment platform, comprising: a PLC controller, a motion controller, and a virtual simulation environment, wherein the PLC and the motion controller are respectively connected to a simulation PC through Ethernet.

[0029] Further, the PLC is a Mitsubishi PLC with a model number of FX5U-64M.

[0030] Further, the motion controller is a Mitsubishi motion controller, model CR800.

[0031] Further, the simulation environment is simulation software CoppeliaSim.

[0032] Further, the above-mentioned physical device is connected to the PC by using a network cable.

[0033] Furthermore, the PC side establishes a specific three-dimensional model of the controlled equipment and performs lightweight processing.

[0034] Further, the 3D model is imported into the virtual environment, and logic modeling and data interface scripting are performed.

[0035] Further, write the PLC control program and the robot motion control program...

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Abstract

The invention discloses a method for constructing a virtual-real combined digital twin simulation experiment platform. The method comprises the following steps of: (1) designing an equipment three-dimensional model, and importing the equipment three-dimensional model into simulation software; (2) adding a motion control script and a data interface into simulation software; (3) compiling a control program of the PLC or a motion controller program of a robot, downloading the compiled control program or motion controller program to a corresponding controller for compiling and running, and running the program to obtain a data signal; (4) transmitting the data signal obtained in the step (3) to the simulation software in the step (1), performing data interaction, and driving virtual equipment in the simulation software to move; and (5) comparing the motion state of the virtual equipment with the actual programming effect of the controller to obtain a visual debugging result of the controller. According to the construction scheme provided by the invention, the development cost and the construction cost of the experiment platform can be remarkably reduced, the display effect is good, and the design debugging efficiency of a production workshop and a production line is improved.

Description

technical field [0001] The invention belongs to the field of production and manufacturing informatization, and specifically relates to a method for constructing a virtual-real combined digital twin simulation experiment platform. Background technique [0002] With the deepening of the concept of "Industry 4.0", intelligent manufacturing and intelligent factories have become an important direction and trend of the development of the manufacturing industry. As an accurate digital copy of a physical entity or system, the digital twin system includes various attributes of physical objects, which is of great significance to the realization of intelligent manufacturing and digital factories. At the same time, as one of the core components of intelligent manufacturing, automated production lines play an important role in improving the economic benefits of enterprises and enhancing their manufacturing capabilities. However, traditional automated production lines are often unable to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B17/02
Inventor 汪惠芬高昀稷
Owner NANJING UNIV OF SCI & TECH
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