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Preparation process of a liner-lined copper-aluminum transition clamp

A technology for preparation process and transition line, which is applied in the field of preparation process of embedded liner-type copper-aluminum transition line clamp, can solve the problems of accelerating the downward movement of molten aluminum, and achieve the effects of reducing pore volume, accelerating downward movement, and improving strength

Active Publication Date: 2022-05-20
南京创通管业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problems existing in the prior art, the object of the present invention is to provide a preparation process of the liner-lined copper-aluminum transition clamp, which can significantly improve The strength of the copper-aluminum transition clamp makes it not easy to break during use, thereby significantly prolonging its service life and effectively reducing the occurrence of short circuits in high-voltage lines. When welding, it forms a gap between the aluminum bush and the inner wall of the terminal The aluminum liquid is introduced, and the setting of the pneumatic float can effectively protect the inner wall of the aluminum bush from being deformed due to high temperature under the action of the molten aluminum. The role of the ball makes it continuously collide with the aluminum bushing, effectively accelerating the downward movement of molten aluminum, reducing the amount of pores in the welding layer, improving the density of the welding layer, and effectively avoiding the problem of poor contact between copper and aluminum oxidation during use occur

Method used

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  • Preparation process of a liner-lined copper-aluminum transition clamp
  • Preparation process of a liner-lined copper-aluminum transition clamp
  • Preparation process of a liner-lined copper-aluminum transition clamp

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] see figure 1 , see figure 2 , figure 2 The middle a represents the welding layer, a preparation process of the liner-embedded copper-aluminum transition clamp. The copper-aluminum transition clamp includes a copper splint 1 with two installation holes 4, a terminal post 2 and a copper splint 1 connected to it. The transition layer 3 between the terminal 2 and the inner wall of the terminal 2 is welded with an aluminum bushing 51, and the deepest part of the inner wall of the terminal 2 is a tapered structure. The preparation process includes the following steps:

[0046] S1. First, the inner surface of the wire clip body is degreased and derusted. The wall thickness of the wire clip body is consistent with the wall thickness of the prior art, but the inner diameter and outer diameter are enlarged to facilitate the embedding of the aluminum bushing 51 , and the inner diameter of the aluminum bushing 51 is consistent with the inner diameter of the existing clamp;

[...

Embodiment 2

[0056] see Image 6 The welding range between the aluminum bushing 51 and the clamp body is the straight inner wall and the tapered inner wall of the terminal 2, one end of the aluminum bushing 51 is a tubular structure with a conical compact structure, and the aluminum bushing 51 is close to the tapered A plurality of limit blocks 53 are fixedly connected to the outer end of one side, and the plurality of limit blocks 53 can be used to support the aluminum bushing 51 on the one hand, so that the space between the aluminum bush 51 and the inner wall of the terminal 2 can be evenly vacated. In order to effectively ensure the uniformity of the formed welding layer, on the other hand, the gaps between the plurality of limit blocks 53 facilitate the infiltration of molten aluminum, so that it is compatible with the conical shape of the aluminum bushing 51 Between the end portion and the tapered inner wall of the terminal 2, the range of the solder layer formed can be effectively e...

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Abstract

The invention discloses a preparation process of a new type of copper-aluminum transition line clamp with an embedded liner, which belongs to the field of copper-aluminum transition line clamps. The inner and outer diameters are enlarged, and the aluminum bushing is welded to significantly improve the strength of the new copper-aluminum transition clamp, so that it is not easy to break during use, prolongs the service life, and effectively reduces the occurrence of high-voltage line short circuits. Aluminum liquid is introduced into the gap formed between the bushing and the inner wall of the terminal. With the setting of the pneumatic float, on the one hand, it can effectively protect the inner wall of the aluminum bush from deformation due to high temperature under the action of molten aluminum liquid. On the other hand, when the pneumatic float vaporizes A large vibration phenomenon is generated, and with the function of the air float ball, it continuously collides with the aluminum bushing, effectively accelerating the downward movement of the molten aluminum, reducing the amount of pores in the welding layer, improving the density of the welding layer, and can Effectively avoid the problem of poor copper-aluminum oxidation contact during use.

Description

technical field [0001] The invention relates to the field of copper-aluminum transition clamps, and more specifically relates to a preparation process of a liner-embedded copper-aluminum transition clamp. Background technique [0002] Copper-aluminum transition clamp is a typical copper-aluminum connection device widely used in the power industry. Copper-aluminum transition clamps are used to connect bus down-leads to outlet terminals of electrical equipment such as transformers, circuit breakers, transformers, disconnectors, and through-wall bushings. [0003] The common failure mode of copper-aluminum transition clamp is the fatigue fracture of the welded structure. Due to the welding method and operating characteristics of the copper-aluminum equipment clamp, the welding surface directly bears the tensile force, and the welding cross-section is relatively small, so the probability of fracture is high, which not only leads to its own service life is low, but also easily l...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01R43/16H01R43/02
CPCH01R43/16H01R43/02H01R43/0242Y02P10/20
Inventor 杨家海
Owner 南京创通管业有限公司
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