Artificial aluminum layers for fastening magnesium castings
An aluminum layer, artificial technology, applied in the direction of threaded fasteners, connecting components, layered products, etc., can solve the problems of limited use of mechanical properties, coating damage, etc.
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[0025] Figure 4 is a cross-sectional view of an exemplary embodiment of an SPR joint comprising a top steel layer, a magnesium-based intermediate layer, and a faux aluminum bottom layer. Initially, a top steel layer, a magnesium-based middle layer, and a faux aluminum bottom layer are sandwiched together. Next, a half-tubular rivet is driven into each of the three layers using a punch and die in a stamping tool. according to Figure 4 , the steel SPR rivets fully penetrate the top and middle layers, and the mold shape makes the rivets splay out inside the faux aluminum bottom layer to form a mechanical interlock in the faux aluminum bottom layer. Rivets can be set flush with the top layer. The mold shape is such that buttons are formed on the bottom side of the faux aluminum base layer. The steel SPR rivets only partially penetrate the faux aluminum substratum. In this arrangement, the top layer is bonded to the magnesium-based intermediate layer without the use of adhes...
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