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A kind of microwave sintering method of clay ceramsite

A technology of microwave sintering and ceramsite, applied in the direction of sustainable waste treatment, solid waste management, climate sustainability, etc., can solve the problems of impractical application, low strength of dregs, and inability to produce and utilize dregs waste, etc., to achieve Significant economic and social benefits, solve the effect of long sintering time and low density

Active Publication Date: 2022-07-22
HEFEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But as far as the current market is concerned, the fired muck is generally not high in strength, and it cannot be used for green and sustainable production and utilization of the existing muck waste, and it cannot be practically used in engineering construction

Method used

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  • A kind of microwave sintering method of clay ceramsite
  • A kind of microwave sintering method of clay ceramsite
  • A kind of microwave sintering method of clay ceramsite

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A microwave sintering method for clay ceramsite, comprising the following steps:

[0026] S1. Add 40 parts of slag and 80 parts of fly ash to the stirring tank and stir evenly, then add 6 parts of low-density reinforcing agent and stir evenly, add 2 parts of cement, add 5 parts of water under stirring, and continue to stir 2 min to obtain a mixture.

[0027] The low-density reinforcing agent is prepared by the following process: calcining bauxite at a temperature of 400 ° C for 20 minutes, crushing by Raymond mill and passing through a 500-mesh sieve, adding nano-sepiolite and mixing evenly, the quality of bauxite and nano-sepiolite The ratio is 5:1, pass through a 500-mesh sieve; add the obtained material into a pelletizing machine, spray water vapor during the adding process, pass through a 80-100-mesh sieve to obtain pellets, add it to a dryer for drying, and send it to calcination In the furnace, calcined at 400 °C for 5 h to obtain a low-density reinforcing agent;...

Embodiment 2

[0032] A microwave sintering method for clay ceramsite, comprising the following steps:

[0033] S1. Add 60 parts of slag and 120 parts of fly ash to the stirring tank and stir evenly, then add 12 parts of low-density reinforcing agent and stir evenly, add 5 parts of cement, add 10 parts of water under stirring, and continue to stir 10min to obtain a mixture.

[0034] The low-density reinforcing agent is prepared by the following process: calcining bauxite at a temperature of 500 ° C for 40 minutes, crushing by Raymond mill and passing through a 500-mesh sieve, adding nano-sepiolite and mixing evenly, the quality of bauxite and nano-sepiolite The ratio is 10:1, and it passes through a 500-mesh sieve; the obtained material is added to a pelletizing machine, sprayed with water vapor during the adding process, and passed through a 80-100-mesh sieve to obtain pellets, which are added to a dryer for drying and sent to calcination. In a furnace, calcined at 500 °C for 10 h to obtai...

Embodiment 3

[0039] A microwave sintering method for clay ceramsite, comprising the following steps:

[0040] S1, by weight, add 50 parts of clay slag (from Hefei Metro Line 4 project slag), 100 parts of fly ash (from Hefei power plant boiler combustion waste) into the stirring kettle and stir evenly, add 3 parts of ordinary Portland cement, add 6 parts of water under stirring, and continue to stir for 5 minutes to obtain a mixture;

[0041] S2, put the mixture into a ball-forming tray to form a ball, the ball-forming time is 10min, take it out and put it in a drying oven for drying for 24h, add the product to the microwave reactor for microwave treatment for 8min, the microwave power is 4000W, and cooling to obtain Clay ceramsite.

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Abstract

The invention discloses a microwave sintering method for clay ceramsite, which comprises the following steps: adding slag and fly ash into a stirring kettle and stirring evenly, adding cement, adding water in a stirring state, and continuing to stir to obtain a mixture; Put it into a ball-forming tray to form a ball, take it out and put it into a drying oven for drying, add the product to a microwave reactor for microwave treatment, and cool to obtain clay ceramsite. The invention takes slag as the research object, and uses microwave sintered slag to prepare green, environmentally friendly and energy-saving high-performance ceramsite, which can be widely used in cast-in-place and prefabricated components such as lightweight aggregate concrete and self-compacting thermal insulation concrete. It provides a reference for the disposal of engineering muck, and also provides a direction for the comprehensive utilization of underground engineering muck, and can produce significant economic and social benefits.

Description

technical field [0001] The invention relates to the technical field of engineering slag ceramsite, in particular to a microwave sintering method of clay ceramsite. Background technique [0002] Ceramsite itself has many excellent properties, especially due to the unique structure of lightweight aggregates with porous and light weight, it has an irreplaceable role in the field of materials, especially in light aggregates, it is widely used in lightweight aggregate concrete. It also endows the lightweight aggregate concrete with a series of excellent properties such as light weight, high strength, thermal insulation and so on. At present, the production of ceramsite in my country mainly uses the increasingly scarce clay and fly ash as raw materials, and the traditional high-energy-consuming and high-polluting fuel-type rotary kiln is used for firing, which does not conform to the sustainable development strategy. Production raw materials and production equipment are limited, w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B18/02C04B18/08C04B18/16
CPCC04B18/027C04B18/023C04B18/08C04B18/16C04B22/00C04B14/303C04B14/042Y02W30/91
Inventor 姚华彦宋勤奋朱子杰龙冰夷王佳鑫汪淼张瑞扈惠敏
Owner HEFEI UNIV OF TECH