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Efficient tank shell semi-arc forming device with rapid shaping mechanism and using method of efficient tank shell semi-arc forming device

A technology of shaping mechanism and forming device, which is applied in the direction of heat exchange equipment, etc., can solve the problems of increasing labor intensity of staff, high requirements for personnel experience, and increasing labor intensity, so as to reduce labor intensity, improve production efficiency, and improve stability. Effect

Pending Publication Date: 2021-06-22
佛山市顺德区普利鑫电气有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The half-arc forming mechanism of the high-efficiency tank shell solves the problem that in the prior art, the half-arc forming of the effective tank shell needs equipment to be pressed three times, and each press is manually adjusted once, which requires high personnel experience and increases the labor intensity of the staff. The problem
[0004] To sum up, during the processing of existing high-efficiency tanks, a one-time rolling operation is often used to make the raw material plate form an arc shape through rolling, thereby making a semi-arc-shaped high-efficiency tank wall, but after one-time rolling After the pressed raw material plate is formed, it still has great elasticity, and the forming effect is not good. Repeated rolling is required to ensure the stability of the forming, which increases the labor intensity of the staff for rework and reduces the production efficiency.

Method used

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  • Efficient tank shell semi-arc forming device with rapid shaping mechanism and using method of efficient tank shell semi-arc forming device
  • Efficient tank shell semi-arc forming device with rapid shaping mechanism and using method of efficient tank shell semi-arc forming device
  • Efficient tank shell semi-arc forming device with rapid shaping mechanism and using method of efficient tank shell semi-arc forming device

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Experimental program
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Effect test

Embodiment 1

[0033] A high-efficiency tank shell half-arc forming device with a rapid shaping mechanism, including an operating table 1, a movable plate 2, a travel frame 3, a supporting frame 4, a first rotating roller 7, a chute 9 and an arc plate 10, an operating table 1 One side of the outer wall is welded with a support frame 4, the upper end of the support frame 4 is distributed in parallel with the upper surface of the console 1, and the upper surface of the support frame 4 is embedded with symmetrically distributed hydraulic cylinders 5. As is well known to those skilled in the art, the present invention The hydraulic cylinder 5 also needs to provide a power device to make it work normally, and as is well known to those skilled in the art, the provision of hydraulic pumps is commonplace, which all belong to conventional means or common knowledge, and will not be repeated here. Personnel can make arbitrary selections according to their needs or convenience. The lower ends of the two...

Embodiment 2

[0037] An arc-shaped plate 10 is embedded in the middle of the upper surface of the console 1. The inner wall of the arc-shaped plate 10 is attached to the outer wall of the first roller 7. The inner wall of the arc-shaped plate 10 is provided with fitting grooves 21 distributed equidistantly. The inside of the groove 21 is equipped with a second rotating roller 12 for rotation;

[0038] The second rotating roller 12 is internally rotated and inserted with a second rotating shaft 20, and the second rotating shaft 20 is connected to the inner walls on both sides of the console 1;

[0039]The second turning roller 12 is all tangent to the surface of the first turning roller 7, and the second turning roller 12 has the same length as the first turning roller 7, and the second turning roller 12 can cooperate with the first turning roller 7 to rotate synchronously, and the first turning roller 7 Drive the raw material plate to rotate, the lower surface of the raw material plate is r...

Embodiment 3

[0041] The upper surface of the console 1 is provided with chutes 9 symmetrically distributed with respect to the arc-shaped plate 10, and the upper surface of the chute 9 is slidably installed with a movable plate 2;

[0042] The inside of the chute 9 is slidingly installed with a slider 13, the upper surface of the slider 13 is welded with a stud 14, and the movable plate 2 is symmetrically provided with a through hole 15 on the surface of one end away from it;

[0043] The upper ends of the studs 14 all pass through the through holes 15 , and the outer walls of the upper ends of the studs 14 are rotatably fitted with nuts 16 .

[0044] Limiting plates 8 are welded symmetrically on both sides of the upper surface of the operating table 1. The distance between the limiting plates 8 is the same as the length of the first roller 7. The staff can pre-adjust the movable plate 2 so that the distance between the inner walls of the opposite side of the movable plate 2 is fixed as Th...

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Abstract

The invention discloses an efficient tank shell semi-arc forming device with a rapid shaping mechanism and a using method of the efficient tank shell semi-arc forming device. The efficient tank shell semi-arc forming device comprises an operation table, a movable plate, a stroke frame, a supporting frame, a first rotating roller, a sliding groove and an arc-shaped plate, wherein the supporting frame is welded to the outer wall of one side of the operation table, hydraulic cylinders are installed in the upper surface of the supporting frame in an embedded mode, hydraulic rods are slidably inserted into the lower ends of the hydraulic cylinders correspondingly, the stroke frame is connected to the lower ends of the hydraulic rods, a first rotating roller is rotatably installed inside the stroke frame, the arc-shaped plate is installed in the middle position of the upper surface of the operation table in an embedded mode, embedding grooves distributed at equal intervals are formed in the inner wall of the arc-shaped plate, and second rotating rollers are rotationally installed inside the embedding grooves. According to the efficient tank shell semi-arc forming device with the rapid shaping mechanism and the using method of the efficient tank shell semi-arc forming device, by arranging the arc-shaped plate and the second rotating rollers, a raw material plate can be preliminarily extruded into an arc shape through downward pressing of the first rotating roller, rolling can be conducted on the two faces of the raw material plate in cooperation with rotation of the second rotating rollers, rapid forming is achieved, and forming is stabler.

Description

technical field [0001] The invention relates to the technical field of mechanical processing, in particular to a high-efficiency tank shell half-arc forming device with a rapid setting mechanism and a use method thereof. Background technique [0002] The high-efficiency tank is the main structure of the high-efficiency tank heat exchanger. The shell-and-tube heat exchanger made of high-efficiency heat exchange coils mainly plays the role of heat exchange. It has the characteristics of small size, high heat exchange efficiency, and easy installation. , is widely used in air-conditioning heating and cooling units. In the process of processing the tank body of the high-efficiency tank, because the tank body of the high-efficiency tank is cylindrical, it is necessary to perform a rolling bending process on the raw material plate of the high-efficiency tank body to bend the raw material plate into a column, followed by welding, grinding and other operations to make a closed tank....

Claims

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Application Information

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IPC IPC(8): B21D5/00B21D5/01B21D53/02
CPCB21D5/00B21D5/01B21D53/02
Inventor 叶尚君叶伟杰
Owner 佛山市顺德区普利鑫电气有限公司