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Belt conveyor intelligent carrier roller set with self-checking function

A technology for belt conveyors and roller sets, which is applied in the direction of conveyors, conveyor objects, conveyor control devices, etc., can solve the problems of not being put into practical use, long transportation distance, and high work intensity, and reduce the detection cost , the effect of increasing utilization

Active Publication Date: 2021-07-09
CHINA UNIV OF MINING & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the industrial production environment, belt conveyors often have long transportation distances, high operating intensity, and harsh environments, and are prone to failures such as idler wear and stoppage, which in turn cause belt scratches, belt tears, and conveyor fires. Accidents, so the daily inspection of idlers is very important
At present, the commonly used detection method is manual inspection, but the detection mileage of manual inspection is long, there are many rollers to be tested, and the detection technology is backward. Daily inspection requirements for rollers
[0003] In response to this problem, experts at home and abroad have developed relevant inspection robots or mobile detection platforms, but limited by the size and structure of the detection equipment, energy supply methods, and sensor detection range, etc. It is difficult to practically apply to transportation occasions with space or power constraints
Some scholars have proposed a self-powered self-inspection idler, which places energy supply, detection and communication equipment inside the idler, although the idler can realize the self-inspection of the idler without using external energy. , but the price of its self-powered and self-inspection equipment is several times that of the main body of the roller, and the cost of large-scale deployment on the belt conveyor is too high, so it has not been put into practical use

Method used

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  • Belt conveyor intelligent carrier roller set with self-checking function
  • Belt conveyor intelligent carrier roller set with self-checking function
  • Belt conveyor intelligent carrier roller set with self-checking function

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Embodiment Construction

[0021] The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0022] Such as figure 1 As shown, the present invention proposes a belt conveyor intelligent roller set with self-checking function, including a communication roller 1, a data processing roller 2, a power generation roller 3, a power supply and data line 4 and an idler frame 5. The communication roller 1, the data processing roller 2 and the power generation roller 3 are all installed on the idler frame 5, and are connected to each other by a power supply and data line 4. Since the various functional modules of the idler roller group must be supplied with electric energy to operate normally, and it is difficult for the belt of some belt conveyors to contact the middle idler roller under no-load or light-load conditions, it will cause the power generation function of the power generation roller 3 due to the failure of the idler...

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Abstract

The invention discloses a belt conveyor intelligent carrier roller set with a self-checking function, and belongs to the technical field of intelligent detection. The belt conveyor intelligent carrier roller set can be used for real-time detection of a carrier roller or a carrier roller set of a large belt conveyor. The intelligent carrier roller set comprises a communication roller, a power generation roller, a data processing roller, a carrier roller frame and a power supply and data line, wherein the communication roller, the data processing roller and the power generation roller are all installed on the carrier roller frame and connected to one another through the power supply and data line, the carrier roller state data such as carrier roller temperature, vibration and rotating speed can be collected through sensor modules installed on the carrier rollers, the real-time states of the three carrier rollers are analyzed through the data processing roller, the state information is sent to external equipment through the communication roller, and real-time detection of the carrier rollers is achieved. According to the belt conveyor intelligent carrier roller set, power generation and detection parts are separately arranged on the different carrier rollers of the same carrier roller set, so that on the premise of not influencing the detection performance, the detection cost of the single carrier roller is greatly reduced, the utilization rate of detection resources is increased, and the practical application of the carrier roller self-detection technology is promoted.

Description

technical field [0001] The invention belongs to the technical field of intelligent detection, and specifically relates to an intelligent belt conveyor roller group with self-inspection function. Background technique [0002] The idler roller is mainly used to support the conveyor belt and the weight of the material, and is an important part of the belt conveyor. The idler roller itself is simple in structure and low in cost, and is arranged in large numbers and evenly on the belt conveyor. In the industrial production environment, belt conveyors often have long transportation distances, high operating intensity, and harsh environments, and are prone to failures such as idler wear and stoppage, which in turn cause belt scratches, belt tears, and conveyor fires. Accidents, so the daily inspection of idlers is very important. At present, the commonly used detection method is manual inspection, but the detection mileage of manual inspection is long, there are many rollers to b...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65G39/12B65G39/02B65G43/00B65G15/30
CPCB65G39/12B65G39/02B65G43/00B65G15/30B65G2203/04
Inventor 周公博孙亮王惟徐懋何贞志唐超权朱真才
Owner CHINA UNIV OF MINING & TECH
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