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Electrophoresis tank system for steel wheel and electrophoretic coating method

An electrophoretic coating and electrophoretic tank technology, which is applied in the field of wheel manufacturing, can solve the problems of puncturing the anode film, affecting the quality of electrophoretic coating, and equipment damage.

Active Publication Date: 2021-08-06
东风汽车车轮随州有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, the electrophoresis starts as soon as the workpiece enters the anode area, and the voltage in the rectifier cabinet at this time is controlled at a constant value, which often causes "stripes" to appear on large-area flat parts. "Phenomenon, which affects the quality of electrophoretic coating. In order to solve the problem of "horizontal stripes", the Chinese patent No. CN203212658U discloses a device for electrophoresis in different regions using low and high voltage power supplies at the same time.
[0004] Because the electrolytic reaction at the entrance of the high and low voltage tank section is the most intense, it is easy to break down the anode film when the anode enclosed in the anode cover undergoes electrode reaction, resulting in damage to the equipment
When using this system for production, part of the electrophoretic paint will be deposited on the surface of the low-voltage anode due to the above-mentioned positive and negative electrode discharge reactions, and will dissolve in the electrophoresis tank to form particles, which will adhere to the wheel surface and affect the appearance quality of the paint film.

Method used

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  • Electrophoresis tank system for steel wheel and electrophoretic coating method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] This embodiment provides an electrophoresis tank system for steel wheels, the specific structure is as follows figure 1 shown, including:

[0047] Tank body A for storing electrophoretic paint, high-voltage power supply 3 , low-voltage power supply 4 and electrophoretic device transportation part 5 .

[0048] The tank body A includes a low-pressure tank section 2 and a high-pressure tank section 1 connected together. The high-voltage tank section 1 is provided with a high-voltage anode structure 101, and the low-pressure tank section 2 is provided with a low-pressure anode structure 201. The tank body A is equipped with an inlet and outlet The import and export of electrophoretic paint (not shown in the figure), the positive pole of high-voltage power supply 3 is connected with high-voltage anode structure 101, and in the present embodiment, high-voltage power supply 3 is a high-voltage rectifier cabinet, and the voltage value provided is 160V~250V; The positive pole o...

Embodiment 2

[0054] This embodiment provides a method for electrophoresis steel wheels using the system of Embodiment 1, in which a steel wheel blank made of B530 main body is coated with a layer of epoxy-isocyanate paint film by electrophoresis.

[0055] Specific steps are as follows:

[0056] Step S1: Debug the distance between the bare anode of the high-voltage anode structure and the last anode unit of the low-voltage anode structure. The specific method of debugging is: after the equipment has been running for a week, take out the anode cover of the last anode unit of the low-voltage anode structure, Observe whether there are electrophoretic paint film particle deposits on the surface. If there are, it means that the electrodes of the high-voltage power supply and the electrodes of the low-voltage power supply form positive and negative electrolytic reactions in the electrophoretic paint. At this time, the distance needs to be increased by 0.2 times the width of the bare anode. Subseq...

Embodiment 3

[0061] This embodiment provides a method for electrophoresis steel wheels using the system of Embodiment 1. A steel wheel blank made of (B530) main body is coated with a layer of epoxy-isocyanate paint film by electrophoresis.

[0062] Adopt the production method of the S2-1 model product in Example 2, the only difference is that in step S1, the debugging is carried out with 0.3 times the width of the bare anode, the number of debugging is 5 times, and the minimum distance of the debugging is 560mm.

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Abstract

The invention provides an electrophoresis tank system for a steel wheel and an electrophoretic coating method. The electrophoresis tank system comprises a low-voltage tank section and a high-voltage tank section, a high-voltage power supply, a low-voltage power supply and an electrophoresis device transportation part, wherein a high-voltage anode structural part is arranged in the high-voltage tank section, and a low-voltage anode structural part is arranged in the low-voltage tank section; an anode of the high-voltage power supply is connected with the high-voltage anode structural part; an anode of the low-voltage power supply is connected with the low-voltage anode structural part; and the electrophoresis device transportation part is made of a conductive material and is connected with the negative electrode of the high-voltage power supply and the negative electrode of the low-voltage power supply. Compared with the prior art, the system has the beneficial effects that the bare anode without an anode film is arranged between anode units containing the anode film, and the plurality of anode units are arranged, so that the condition that the whole system stops running due to the fact that the anode film is broken down and damaged is avoided.

Description

technical field [0001] The invention belongs to the field of wheel manufacturing, and in particular relates to an electrophoresis tank system for steel wheels and an electrophoretic coating method. Background technique [0002] The electrophoretic coating of steel wheels refers to transporting the steel wheels to the electrophoretic tank. Under the action of the electric field, the electrophoretic paint makes the surface of the steel wheel at the cathode undergo an electronic chemical reaction, and a cationic paint film is deposited on the surface of the wheel, followed by high temperature drying. Bake to form an electrophoretic paint film with high-quality anti-corrosion properties. [0003] In the prior art, the electrophoresis starts as soon as the workpiece enters the anode area, and the voltage in the rectifier cabinet at this time is controlled at a constant value, which often causes "stripes" to appear on large-area flat parts. "Phenomenon, which affects the quality ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D13/12C25D13/22
CPCC25D13/12C25D13/22
Inventor 潘建辉陈铭咸
Owner 东风汽车车轮随州有限公司
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