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Metal surface defect detection method based on U-NET convolutional neural network

A convolutional neural network and U-NET technology, which is applied in the field of image processing and analysis, can solve the problems of high labor intensity, low classification accuracy and low detection speed of the visual inspection method, so as to eliminate the interference of human subjective factors and save labor costs. , the effect of high accuracy

Pending Publication Date: 2021-08-24
TONGJI UNIV
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Problems solved by technology

The visual inspection method is labor-intensive, dangerous, labor-intensive, low-efficiency, and the measurement results are subject to subjective influence; the ultrasonic flaw detection method has high operating costs, and at the same time has low classification accuracy and low detection speed; The excitation signal makes the system structure and signal processing more complex, and the detection efficiency is relatively low

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  • Metal surface defect detection method based on U-NET convolutional neural network
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  • Metal surface defect detection method based on U-NET convolutional neural network

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Embodiment Construction

[0018] The present invention will be described in further detail below in conjunction with accompanying drawing

[0019] like figure 1 As shown, the technical problem to be solved by the present invention is to provide a metal material surface quality detection method based on deep learning network, which improves the accuracy and efficiency of metal material surface quality detection.

[0020] S1 acquires image data of metal materials; the workpiece to be tested is placed on the detection platform, and under a stable and uniform lighting environment, the image data of the outer surface of the workpiece to be tested is obtained through the industrial camera on the detection platform.

[0021] S2 uses the ACGAN image generation network to perform data enhancement on a small number of defect type images, and preprocess the acquired image data. ,

[0022] S3 builds an improved U-NET semantic segmentation network, uses a deep convolutional neural network to extract features from...

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Abstract

The invention relates to a metal surface quality detection method, in particular to a U-NET-based metal material surface defect detection method, which comprises the following steps: acquiring metal material image data; performing data enhancement on defect type images with a small number by using an ACGAN image generation network, preprocessing the acquired image data, and dividing a data set into a test data set and a training and verification data set; establishing a U-NET semantic segmentation network, performing down-sampling feature extraction on the images by using a deep convolutional neural network, and fusing multi-scale feature maps by using multilayer deconvolution; and inputting the fused feature maps into a classifier module to carry out metal material surface defect positioning and classification. The model can quickly judge whether a surface image of a metal material has defects or not and give the defect category and the position of the defect, so that the automatic analysis of the quality in the surface image of the metal material is completed.

Description

technical field [0001] The invention relates to a metal surface quality detection method, in particular to a U-NET-based metal material surface defect detection method, which belongs to the field of image processing and analysis. Background technique [0002] Metal materials are important industrial products, and their surface quality directly affects their marketing and even engineering safety. With the continuous improvement of my country's total industrial production value, various production enterprises have put forward higher requirements for the surface quality of products. At the same time, real-time detection of product surface quality problems during the production process can not only warn workers to repair production equipment in time, but also reduce waste and increase the authenticity rate of products. Therefore, real-time detection of material surface quality, early detection of damage and timely maintenance of production equipment have become a basic task in ...

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Application Information

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IPC IPC(8): G06T7/00G06T5/00G06T7/136G06T7/13G06N3/08G06N3/04
CPCG06T7/0004G06T7/136G06T7/13G06N3/08G06T2207/20081G06T2207/30136G06T2207/20221G06N3/045G06T5/70
Inventor 柳先辉王泽儒
Owner TONGJI UNIV
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